Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of steel cage spiral forming machine in China. If you're going to wholesale high quality steel cage spiral forming machine made in China, welcome to get quotation from our factory. Customized orders are welcome.
Our rebar cage rolling welding machine is a dedicated powerhouse for rebar processing! It adopts advanced spiral winding technology combined with a unique mechanical structure design, enabling fully continuous and automated production of rebar cages-without the need for constant manual handling.
What's even more impressive is that it breaks through the limitations of traditional welding processes and incorporates cold forming technology. This not only significantly boosts production efficiency but also delivers rebar cages with superior structural strength, taking overall product quality to the next level.
Product Working Principle
Our rebar cage rolling welding machine is a dedicated powerhouse for rebar processing! It adopts advanced spiral winding technology combined with a unique mechanical structure design, enabling continuous, fully automated production of rebar cages-eliminating the need for repeated manual handling.
What's even more impressive is that it breaks through the limitations of traditional welding processes. This not only significantly boosts production efficiency but also delivers rebar cages with superior structural strength, taking overall product quality to the next level.
Product Display
Product Work Flow
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- Rebar Straightening：The coiled rebar material is first fed into a specialized straightening device, where multiple sets of straightening rollers apply pressure, stretching, and adjustment from different angles. Through this series of "correction" operations, the originally bent and twisted rebar is straightened, fully meeting the flatness requirements for subsequent processing and preparing it for the next step of rebar winding.
- Rebar Winding and Forming
The straightened rebar is precisely threaded through the corresponding round holes of the template on the fixed plate, firmly securing the positions of the main rebars. Then, the fixed plate and rotating plate work together to rotate, causing the spiral rebars to wrap tightly and evenly around the main rebars one turn at a time. This forms the preliminary skeleton of the rebar cage, giving it a regular shape without manual wrapping. - Rolling Welding and Forming
Once the skeleton is assembled, the welding device on the rolling welding machine starts working. It slowly moves along the axis of the rebar cage, performing precise welds at each intersection point, firmly joining the main and spiral rebars to ensure the entire framework is strong and stable. Moreover, the fully servo-controlled CNC system of the machine reliably regulates key parameters such as welding speed and welding pressure, preventing weak or over-welded joints and ensuring consistently high welding quality. - Finished Product Output
After all welding operations are completed, the machine's automatic cage-discharging mechanism activates, smoothly transporting the finished rebar cage from the processing station to a designated area. Whether it's for immediate transport to the construction site or temporary storage, this process is highly convenient and eliminates the need for manual handling of these heavy rebar cages.
Product Advantages
Our Steel Cage Spiral Forming Machine is truly a "trump card" for reducing costs and boosting efficiency in construction projects!
- Extreme Precision
A high-precision CNC control system keeps processing deviations strictly within ≤ ±1 mm, far exceeding the accuracy of manual fabrication. The finished rebar cages are dimensionally precise and fully compliant with quality inspection standards, eliminating rework and material waste caused by dimensional errors. - Easy Operation
Equipped with an imported PLC and an intelligent touchscreen interface, there's no need for complex programming-simply input parameters and start with one touch. New operators can be trained and ready to work within half a day, reducing the need for expensive skilled labor and making large-scale production easy to manage. - High Efficiency, Saving Both Labor and Time
Welding, spiral winding, and cutting are completed automatically and simultaneously in a fully integrated process-no more manual winding or point-by-point welding. Compared with traditional manual crews, productivity increases by more than three times, while problems such as missed or weak welds are effectively eliminated. The finished product pass rate is close to 100%. - Strong Adaptability
With customizable parameters and an extended design, the machine perfectly supports rebar diameters from Φ12 to Φ32 mm. Whether for bridges, building construction, or high-speed rail projects, one machine can handle it all-eliminating the need to invest in multiple machines and saving costs.
Scope of Application
Solid market research data shows that demand for our rebar cage spiral forming machine in the professional engineering sector has been increasing year by year, with customers placing orders at a remarkably strong pace.
Moreover, this machine has already been proven in large-scale, high-profile projects. Major projects with extremely stringent quality requirements-such as cross-sea bridges and nuclear power plants-have successfully adopted our technology, earning high recognition for both finished product quality and construction efficiency.
At present, as green building and low-carbon construction are being vigorously promoted worldwide, this equipment stands out with its high level of automation, low material consumption, and stable, reliable quality. Based on these industry trends, the rebar cage spiral forming machine has clearly become a mainstream piece of equipment in the market.
