Rebar Sawing and Threading Grinding Production Line
Xuhui (Shandong) Intelligent Equipment Co., Ltd.
Xuhui (Shandong) Intelligent Equipment Co., Ltd. is an enterprise that integrates the research and development, production, and sales of CNC steel bar equipment. The company mainly engages in CNC steel bar bending and coiling machines, CNC steel bar bending centers, CNC steel bar cage rolling welding machines, and other CNC steel bar processing equipment. Our products are primarily used in projects such as expressways, high-speed railways, airports, power plants, large building complexes, standardized steel bar processing and distribution centers, as well as various bridge and tunnel steel bar processing plants.
Company advantages
A Wide Range of Products
We offer a comprehensive range of advanced steel bar processing equipment. The company is committed to the development and manufacturing of intelligent, fully automatic welding and rolling machines, intelligent welding robots, CNC steel bar bending and coiling machines, CNC steel bar bending centers, CNC steel bar sawing, threading, and coiling production lines, intelligent steel bar shearing and bending production lines, intelligent steel bar mesh production lines, and intelligent type-8 steel bar production lines, as well as intelligent small pipe production lines, intelligent H-beam arch frame production lines, and other CNC intelligent processing equipment.
High-Quality Service
Pre-sale services include product consultation and recommendations, provision of informational materials and site visits, as well as customization options. In-sale services include contract signing, clarification of terms, and production progress tracking. After-sales services include quality assurance, technical support, and training.
Independent innovation
Through the integration of technology introduction and independent innovation, Xuhui (Shandong) Intelligent Equipment Co., Ltd. has established a comprehensive competitive advantage in the intelligent equipment sector.
Characterized by “certification ensuring quality, equipment enhancing efficiency, team driving innovation, customization meeting demands, and service creating value,” the company continues to provide reliable technical support for infrastructure construction.
Quality Assurance
Our company has passed comprehensive and rigorous quality management system certifications, including ISO 9001. Every step—from raw material procurement, production, and assembly to testing and after-sales service—is strictly managed in accordance with international quality standards and industry norms.
Product Introduction
Rebar Sawing and Threading Grinding Production Line
Xuhui (Shandong) Intelligent Equipment Co., Ltd.'s Steel Bar Sawing, Threading, and Grinding Production Lin is a fully automated system specially designed for the construction industry. It can perform steel bar cutting, threading, and surface treatment in a single step, significantly improving processing efficiency and quality.
Through its focus on automation, intelligence, and high precision, this production line has transformed the traditional, labor-intensive method of steel bar processing. It not only significantly increases production capacity but also reduces the potential for errors and safety risks. For large construction enterprises and professional steel bar processing factories alike, it is an ideal solution for enhancing competitiveness and reducing costs while improving efficiency.
Product Features
Its core features can be summarized in three key advantages
Xuhui (Shandong) Intelligent Equipment Co., Ltd.'s steel bar sawing, threading, and grinding production line is the ultimate intelligent assistant for construction steel bar processing.
Fully Unmanned Operation, Saving Manpower and Labor
The entire production line is fully automated, from feeding raw steel bars to discharging finished products, requiring no manual intervention. Operation only requires an operator to monitor the equipment, which also eliminates safety risks during the transportation process. The PLC intelligent control system allows for parameter adjustments and fault detection via the touch screen, enabling even beginners to get started quickly.
High Precision and High Capacity, Ensuring Both Quality and Efficiency
The processing accuracy achieves millimeter-level precision. The finished bars have no burrs after grinding, fully meeting engineering acceptance standards. The production capacity is 5 to 10 times that of traditional manual labor, easily meeting the demands of large-scale projects. The equipment is compatible with various high-strength steel bars. Parameters can be switched with a single click on the touch screen, allowing it to adapt to orders of different specifications without the need for mold changes.
Smart and Energy-Saving Design, Offering Better Long-Term Cost-Efficiency
The equipment features an intelligent control system: Servo motor drive ensures stable processing, and a self-diagnosis function provides real-time fault alerts, reducing downtime. A data interface allows connection to a project management platform for remote production progress monitoring. The energy-saving design is also impressive. A wear-resistant roller conveyor system reduces noise and energy consumption. Combined with automatically optimized cutting lengths to minimize waste, long-term use significantly lowers processing costs. The modular design allows some components to be used independently, providing flexible adaptation to different production requirements.
Product Classification
-
Classification by Functional Modules
1. Basic Type: Sawing + Threading Integrated Machine
This model can automatically complete the sawing of steel bars to fixed lengths and thread processing (threading). It is suitable for foundation projects with low requirements for surface treatment.2. High-End Model: Full-Process Production Line for Sawing, Threading, and Grinding
This line integrates three processes: sawing, threading, and grinding. The steel bars are automatically flipped by a robotic arm, achieving fully unmanned operation throughout the entire process.
3. All-Round Type: Integrated Production Line for Sawing, Upsetting, Threading, and Grinding
Based on the high-end configuration, this model adds an upsetting function. Using a hydraulic system, it performs cold upsetting and expansion on the end of the reinforcing bar to enhance the strength of the threaded connection. -
Classification by Steel Bar Diameter Range
1. Special Type for Small-Diameter Bars
This model uses a lightweight design, and its servo motor drive offers higher precision.2. Special Type for Large-Diameter Bars
Equipped with a gantry-style heavy-duty saw blade and a double-station threading machine, it can process threads on both ends of a reinforcing bar simultaneously. -
Classification by Degree of Automation
1. Semi-Automatic Type
This type requires manual auxiliary feeding. Sawing and threading are controlled by PLC, with a threading pass rate of over 95%.2. Fully Automatic Type
The entire process, from feeding raw steel bars to sorting finished products, is unmanned. Its fault self-diagnosis system can alert the user to problems in real time and provide maintenance guidance.
Product Advantages
Rebar Sawing and Threading Grinding Production Line
The steel bar sawing, threading, and grinding production line from Xuhui (Shandong) Intelligent Equipment Co., Ltd. is a core solution for the construction steel bar processing field, built on the principles of intelligence, efficiency, and precision.
Safety Upgrades That Significantly Reduce the Risk of Work-Related Injuries
The production line adopts a fully enclosed, human-machine separation design. The entire process, from feeding and processing to discharging the steel bars, is handled by robotic arms and automated tracks. Workers only need to monitor operations via the touch screen, drastically reducing any direct contact with hazardous components. The equipment features an intelligent limit function for the fixed-length mechanism, preventing mechanical collisions caused by manual measurement errors. Coupled with an emergency stop protection system, these features make the entire processing operation significantly safer.
01
Environmental Protection in Line with the Latest Policy Standards
An internal dust removal system effectively captures the dust generated during processing, ensuring compliance with environmental standards. Compared to traditional equipment, the production line not only operates more quietly but also, through optimized variable frequency motors and cutting parameters, saves a substantial amount in raw material costs annually.
02
Flexible Production for Rapid Response to Diverse Demands
The line is equipped with intelligent fixed-length adjustment technology. An electric push rod drives the length-guide plate to slide, enabling quick switching between different length specifications without the need for manual mold changes. The material rack uses a grid design, allowing processed steel bars to be automatically sorted and stored, eliminating time spent on subsequent sorting.
03
Digital Integration for Lower Long-Term Costs
The system supports integration with a cloud management platform. By scanning a code, production tasks can be received, and processing data is uploaded in real time, allowing managers to check progress directly from their phones. The equipment's modular design not only simplifies maintenance but also allows for functional expansion (such as adding upsetting or welding capabilities) at any time based on construction site needs, avoiding repetitive investment.
04
Precautions for Use
Safety First: Prevent Personal Injury and Equipment Damage
- Wear Protective Equipment
Operators must wear anti-slip gloves, safety goggles, noise-canceling earplugs, and anti-slip work shoes. Loose clothing or jewelry is prohibited.
- Do Not Reach into Restricted Areas
Never place hands into the sawing, threading, or grinding areas while the equipment is operating. Even after the equipment stops, the **Emergency Stop button** must be pressed before addressing any issues.
- Be Familiar with Emergency Operations
Memorize the location of the Emergency Stop button. In case of abnormal noises, smoke, or a jammed steel bar, press the emergency stop button immediately and then cut off the power for inspection.
01
Before Startup: Perform Pre-Operational Checks
- Check the Equipment Status
Inspect the saw blade, threading die, and grinding wheel for cracks or wear. Replace them immediately if damaged. Check the conveyor track for foreign objects and ensure the steel bar feeding frame is stable.
- Check Lubrication and Power Supply
Lubricate the transmission parts for sawing and threading as instructed (lack of oil will cause premature wear). Before connecting to power, ensure the power supply voltage matches the device's specifications and check that all cables are undamaged.
- Inspect the Steel Bars
Before processing, wipe off oil and heavy rust from the steel bar surface (oil can cause insecure threading, and excess rust can jam the die). Do not process severely bent reinforcing bars, as they can jam the conveyor track and result in crooked cuts.
02
During Operation: Monitor Details Closely
- Do Not Adjust Parameters Randomly
Set parameters according to the steel bar diameter. Do not make unauthorized changes, as incorrect settings can result in shortened bars or unqualified threads.
- Listen and Observe
Normal operation produces a smooth, humming sound. If you hear a high-pitched screech or notice violent vibration, stop the machine immediately. This may indicate a misaligned saw blade or a jammed bar.
- Do Not Overload the Feeder
Do not exceed the equipment's "maximum feeding capacity". Overloading the feeding rack can bend the track or cause materials to fall and cause injury.
03
After Shutdown: Complete the Shutdown Procedure
- Power Down and Clean
After turning off the power, use a brush to remove metal filings from the sawing and threading areas (excessive filings can jam components and cause rust). Also, clean debris from the grinding wheel.
- Short-Term Storage
If the equipment will be idle for more than 3 days, apply a layer of anti-rust oil to the saw blade and die. Wipe the equipment surfaces clean and cover it with a dust cover.
- Do Not Self-Repair
For faults such as consistently substandard threading or a non-rotating motor, do not attempt to disassemble and repair the parts. Contact the Xuhui factory after-sales service (use the phone number provided in the manual). Self-repair may void the warranty and worsen the problem.
04
Additional Reminders
- Train New Operators
Untrained personnel must not operate the machine alone. They may only do so after demonstrating full proficiency.
- Do Not Process Out-of-Specification Steel Bars
If the equipment is rated for cutting φ16-φ50 steel bars, do not attempt to cut φ55 bars, as this will shatter the saw blade.
05
How To Cooperate With Us
https://www.xuhuiintelligent.com/
Address
Industrial Park, Hetaoyuan Town, Juye County, Heze City, Shandong Province, China.
Phone Number
+44 7514 711055, 155-5443-5355
yue@xuhuijx.com
FAQ
Q: What specifications of steel bars can your production line process? Can it handle all common engineering steel bars?
A: Absolutely. Our equipment is designed for full specification compatibility and can process high-strength steel bars. It is suitable for both building construction and bridge projects.
Q: How many operators are needed? Is it easy for beginners to learn?
A: The entire line is designed for true worry-free operation. It only requires 1-2 personnel for monitoring, as the feeding, processing, and discharging are fully automated. We provide comprehensive video tutorials for ongoing reference. Beginners can become proficient quickly, eliminating the need to recruit expensive skilled workers.
Q: How often do wear parts (e.g., saw blades, threading dies) need replacement? Is the process complicated?
A: The consumable parts are highly durable. They are all standardized components and can be replaced by loosening just a few screws, requiring no professional tools. Re-ordering parts is also convenient and will not delay your project timeline.
Q: Who do I contact for repairs? How fast is the after-sales response?
A: After-sales service is fully guaranteed. The entire machine comes with a one-year warranty and includes lifetime remote guidance. For equipment debugging or troubleshooting, simply make a phone call, and a specialist will contact you immediately, ensuring you can use the equipment with peace of mind.
Q: Does the production line require a large amount of space? Is it suitable for small and medium-sized processing plants?
A: The layout is very flexible. A customized placement plan can be designed according to your workshop's specific layout. The equipment features a modular design with separate processing for long and short materials, making it easy for small and medium-sized plants to accommodate.
Q: Is the equipment energy-intensive? Does it produce a lot of dust? Does it meet environmental standards?
A: It is both energy-saving and environmentally friendly. Equipped with a pulse dust collection system, it complies with the latest environmental protection standards. Operational noise is also low, creating a more comfortable environment for operators and ensuring easy compliance with site inspections.
Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the most professional rebar sawing and threading grinding production line manufacturers and suppliers in China. Please feel free to wholesale high quality machines made in China here and get quotation from our factory. Contact us for customized service.
Steel Bar CNC Sawing Sleeve Wire Grinding Production Line, Steel Bar Automatic Sawing Sleeve Wire Grinding Production Line, rebar sawing and threading grinding production line