Steel Bar Bending Machine Equipment
Xuhui (Shandong) Intelligent Equipment Co., Ltd.
Xuhui (Shandong) Intelligent Equipment Co., Ltd. is an enterprise that integrates the research and development, production, and sales of CNC steel bar equipment. The company mainly engages in CNC steel bar bending and coiling machines, CNC steel bar bending centers, CNC steel bar cage rolling welding machines, and other CNC steel bar processing equipment. Our products are primarily used in projects such as expressways, high-speed railways, airports, power plants, large building complexes, standardized steel bar processing and distribution centers, as well as various bridge and tunnel steel bar processing plants.
Xuhui (Shandong) Intelligent Equipment Co., Ltd., as a leading enterprise in the domestic CNC steel bar processing equipment field,driven by technological innovation, based on quality control, and oriented towards customer needs. It has demonstrated strong competitiveness and development potential in the wave of building industrialization and is a trustworthy partner in the field of construction equipment.
Xuhui (Shandong) Intelligent Equipment Co., Ltd. is driven by technological innovation, based on quality control, and oriented towards customer needs. It has demonstrated strong competitiveness and development potential in the wave of building industrialization and is a trustworthy partner in the field of construction equipment.
01
Well-established product quality and certification system
The company strictly adheres to international quality management standards and has been certified by the ISO9001 quality management system, ISO14001 environmental management system, and ISO45001 occupational health and safety management system, ensuring the controllability of product quality throughout the entire life cycle. Its CNC steel bar processing equipment has also passed inspection by national authoritative institutions.
02
High-quality industry applications and customer resources
The products are widely used in various infrastructure projects. The company provides customers with end-to-end solutions—from equipment selection and installation to commissioning and personnel training—through the "product + service" model. It has served over 500 projects in total, and its market share ranks among the top in the industry.
03
Significant industry recognition and development potential
As a key cultivated enterprise in intelligent equipment in Shandong Province, the company has participated in the formulation of multiple industry standards. In the future, the company will continue to increase its investment in research and development, promote the deep integration of building industrialization and intelligent construction, and strive to become a leading enterprise in the global construction equipment field.
04
Social responsibility and sustainable development
The company adheres to the concept of green development and adopts energy-saving motors and noise-reduction technologies in the production process. At the same time, it actively participates in public welfare undertakings and supports the construction of rural infrastructure projects through the "equipment donation + technical training" model.
Product Introduction
Steel Bar Bending Machine Equipment
The steel bar bending and coiling machine of Xuhui (Shandong) Intelligent Equipment Co., Ltd. is characterized by intelligence and high precision. Its CNC bending and coiling machine adopts a PLC control system and servo motor drive, integrating four major functions: straightening, fixed-length cutting, bending, and shearing, and can achieve fully automatic processing of steel bars. The equipment is controlled by a Swiss-imported PC and CNC system, supporting both forward and reverse bidirectional bending as well as the storage of up to 5,000 geometric shapes, meeting the diverse requirements of construction projects. Its high efficiency is reflected in the fact that it can produce 1,800 stirrups per hour, equivalent to the workload of 20 to 25 workers. Moreover, by integrating a safety valve shock absorption design, a fault alarm system, and an automatic diameter memory function, it significantly reduces manual intervention and maintenance costs. In addition, the equipment adopts a synchronous belt drive and energy-saving servo motors, making it both environmentally friendly and economical.
Product Features
The steel bar bending and coiling machine of Xuhui (Shandong) Intelligent Equipment Co., Ltd.
takes intelligence, high precision, and efficient integration as its core competitiveness. While ensuring processing quality, it achieves a balance between efficiency, cost, and safety, and has become benchmark equipment in the field of building industrialization.
Intelligent Numerical Control System
It adopts a PLC control system and servo motor drive to achieve fully automated processing. The equipment supports bidirectional bending in both forward and reverse directions. By presetting parameters, processing tasks can be quickly switched without the need for frequent manual mold adjustments. Its “automatic diameter memory function” can intelligently identify the diameter of steel bars and match the optimal processing parameters, significantly reducing the need for manual intervention.
High-Precision Processing Capability
The equipment adopts a three-dimensional CNC feeding structure and synchronous belt drive technology. Its straightening system uses two sets of horizontal and vertical straightening wheels, combined with four traction wheel servo drives, which eliminate bar distortion and ensure the straightness of the finished product.
High-Efficiency Production Performance
The equipment integrates four major functions: straightening, bending, and cutting, and supports continuous operation without interruption, effectively shortening the construction period.
Energy Conservation and Environmental Protection Design
By adopting energy-saving servo motors and synchronous belt drive technology, it saves more than 30% energy compared with traditional equipment. Operating noise is reduced through an integrated shock absorption design of the safety valve. At the same time, it is equipped with an automatic fault alarm system that monitors equipment status in real time and prompts maintenance needs, reducing downtime.
Safety and User-Friendly Operation
The equipment is equipped with a fully enclosed protective cover and an emergency stop button to ensure operator safety. Its automated internal fault identification and alarm light system can quickly locate fault points. Combined with a modular design, maintenance personnel can conveniently replace vulnerable parts, reducing maintenance difficulty and cost. The operation interface uses a graphical touch screen with real-time parameter display. New employees can operate it after simple training.
Multi-Scenario Applicability
The equipment can process various materials such as smooth round steel, cold-rolled steel, and hot-rolled ribbed steel bars. Its operating system is compatible with continuous processing of steel bars of different diameters, making it particularly suitable for the diverse demands of construction projects.
Product Classification
Product type
The steel bar bending and coiling machines of Xuhui (Shandong) Intelligent Equipment Co., Ltd. are mainly classified into four categories based on processing capacity and application scenarios. Each category of equipment has a clear functional positioning and typical uses. All machines are equipped with an intelligent control system and feature low maintenance costs. Selecting the appropriate model according to project scale and bar shape requirements can significantly improve efficiency and reduce costs.
Single-line processing type
Specialized in processing single reinforcing bars, this type can bend them into various shapes (such as square or round), meeting the basic needs of beams, columns, stirrups, and more. Even beginners can operate it easily. It supports storing up to 5,000 graphic types, which can be recalled directly without repeated adjustments.
Double-line processing type
Capable of processing two reinforcing bars simultaneously, this type doubles production capacity and is suitable for high-intensity production. It works twice as fast as single-line machines, reduces raw material waste by 15%, and cuts electricity costs by 30% compared with traditional equipment. It also supports continuous processing of steel bars of different diameters, minimizing material change time.
One-piece forming type with coiled bars
Steel bars can be directly processed into coils without manual disassembly. Straightening, bending, and cutting are completed in one step. By eliminating the steps of tray disassembly and manual feeding, efficiency is increased by 50%. The machine automatically detects bar diameter, applies the optimal parameters, and reduces human error. Its modular design lowers maintenance costs by 30% compared with similar equipment.
Three-dimensional automatic bending and clamping type
Unlike traditional equipment, this type can process steel bars into three-dimensional shapes. It supports arc corners and multi-angle bending, can be connected to models, and allows design drawings to be imported directly for digital production. An automatic fault alarm and remote maintenance guidance system help reduce downtime.
Product Advantages
Steel Bar Bending Machine Equipment
- First of all, they are extremely efficient and highly labor-saving.
Ordinary steel bar processing equipment requires separate steps for straightening, cutting, and bending. However, Xuhui’s machines can complete all these steps in a single operation. The coil bar forming machine is even more convenient, as it can directly process coiled bars without manual disassembly, increasing efficiency by 50%. This makes it especially suitable for batch production on large construction sites.
- Secondly, they are highly accurate and easy to operate.
Equipped with a high-precision control system, the machines are simple for beginners to learn and use. They can store over 5,000 steel bar shapes, which can be recalled directly without repeated adjustments. In case of minor issues, the machine triggers an automatic alarm and can also be remotely diagnosed, making maintenance fast and convenient.
- Finally, they are cost-effective, durable, and suitable for a wide range of applications.
The equipment consumes less electricity. The dual-wire model, for example, saves 30% on electricity costs compared with traditional equipment. Key components are designed in a modular way, so if one fails, it can be replaced individually rather than as a whole, reducing maintenance costs by 30%. Whether for common square stirrups on construction sites or other shapes, the machine can meet the demands of various projects with a single unit.
Use Preventive Measures
It can be summarized simply into four aspects
First, “check” before “protect” before operation.
Before starting the machine, always perform a thorough inspection: check whether the wires are damaged, whether the plugs are properly connected, whether any parts are loose, and whether there is sufficient lubricating oil. Operators must wear safety helmets, cut-resistant gloves, and anti-slip shoes. Long hair should be tied up and loose clothing avoided to prevent them from being caught by moving parts of the machine.
Second, do not “manipulate” or “touch” during operation.
When the machine is running, hands must never reach the steel bar processing area (such as the bending or cutting point), nor should tools be used to pull the steel bars being processed. If a steel bar gets stuck in the machine or abnormal sounds occur, first press the red emergency stop button to cut off power before handling the issue. Never forcibly pull the steel bar while the machine is operating, as this may cause it to spring back and injure people.
Third, do not use unsuitable materials.
Only process steel bars that meet the specifications of the machine. Do not insert bars that are too thick, too hard, severely rusted, or excessively bent. Otherwise, the machine may jam and the molds may wear out prematurely. Steel bars should be placed neatly and not piled beside the machine to prevent tripping hazards or accidental contact with the switch.
Fourth, don’t be lazy after use.
After using the machine each day, first cut off the power, then clean away steel bar debris and oil stains, especially from the molds and feeding ports. Regularly add lubricating oil to gears and bearings, and check for mold wear. If any parts are damaged, do not attempt self-repair; instead, have a professional replace them. This reduces the risk of breakdowns, extends the machine’s service life, and ensures smooth operation the next time it is used.
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FAQ
Q: Is it difficult for beginners to operate? Can inexperienced workers learn quickly?
A: Not at all! The machine is equipped with a graphical touch screen and comes with over 5,000 common steel bar shapes preloaded. Simply select the parameters, and you can start working. Beginners can master the basic operation in about 30 minutes. We also provide on-site installation and commissioning services. Our technicians offer free training, guiding workers step by step from startup to daily maintenance, ensuring they can quickly become proficient.
Q: What should I do if the length of the steel bars is inaccurate or the angle is off during processing? Can I adjust it myself?
A: Small issues are easy to fix! If the length is inaccurate, first check whether the reinforcing bars are slipping. The touch screen includes a length correction function—just enter the number as prompted. For angle deviations, adjust the tool parameters on the screen, and the error can be controlled within ±1°. If you can’t resolve it yourself, call our after-sales service number. Around 90% of minor issues can be solved through remote guidance from our engineers.
Q: Do the machines break down easily after long-term use? Is it easy to replace broken parts?
A: Our equipment uses a modular design. Key components such as the cutter and bending shaft are standard parts. If they fail, they can be replaced by tightening just a few screws, without disassembling the entire machine. Generally, as long as you avoid processing oversized steel bars and clean debris daily after use, malfunctions are very rare.
Q: Does the machine consume a lot of electricity? How much can it save compared with traditional equipment?
A: It’s extremely energy-efficient! The dual-wire model consumes only 6 kilowatt-hours per hour, saving more than 30% compared with traditional equipment. This makes it especially cost-effective for long-term use.
Q: If the construction site changes location, can the machines be moved? Is after-sales maintenance convenient?
A: Absolutely! We offer a vehicle-mounted bending machine with an anti-rollover design. Once disassembled, it can be moved along with the construction site. After-sales service is also worry-free: the entire machine comes with a one-year warranty and lifetime maintenance. For installation, commissioning, or troubleshooting, a technician can be dispatched with just a phone call. For customers in other regions, remote video support is also available, ensuring your project schedule stays on track.
Q: Can the machines process special-shaped stirrups?
A: No problem! The machine can store up to 5,000 graphics. Once the drawing parameters are entered, complex shapes can be produced in one go, without repeatedly adjusting the molds.
Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the most professional steel bar bending machine equipment manufacturers and suppliers in China. Please feel free to wholesale high quality machines made in China here and get quotation from our factory. Contact us for customized service.
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