Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of pile foundation steel cage processing machine in China. If you're going to wholesale high quality pile foundation steel cage processing machine made in China, welcome to get quotation from our factory. Customized orders are welcome.
This CNC rebar cage rolling welding machine is an intelligent solution developed for pile foundation steel cage production. From our experience, traditional cage manufacturing often faces challenges such as low efficiency, complex operations, and inconsistent quality. To solve these problems, this machine combines automatic feeding, accurate forming, and high-speed welding into one integrated system.
With a modular structure and flexible design, it can handle large-diameter and extra-long rebar cages to meet different pile foundation requirements. The entire process is more streamlined and easier to control. In practical applications, the machine helps reduce manual operations, improve production efficiency, and overcome many difficulties that commonly appear in traditional steel cage processing.
Products Description
The Pile Foundation Steel Cage Processing Machine is designed to improve the efficiency and accuracy of steel cage production for foundation projects. It can handle different cage sizes and structures with stable performance. The machine simplifies the processing steps, reduces manual work, and helps ensure consistent quality for every finished cage.
Built for construction needs, this machine provides a reliable solution for bridges, buildings, and other large-scale projects. Its precise control and flexible operation make production faster and more convenient. With less waste and higher efficiency, it helps contractors save time and achieve better results on site.
CNC Rebar Cage Rolling Machine Parameter Comparison
| Item | XHGH-1500 | XHGH-2200 | XHGH-2500 |
|---|---|---|---|
| Rated Power | 23 kW | 25 kW | 29 kW |
| Rebar Cage Diameter Range | 450–1500 mm | 600–2200 mm | 600–2500 mm |
| Machine Weight | Approx. 12 T | Approx. 13 T | Approx. 15 T |
| Max Rebar Cage Length | 12 m (customizable to 18 / 25 / 26 m) | ||
| Main Bar Diameter | Φ12–32 mm | ||
| Stirrup Diameter | Φ6–12 mm | ||
| Stirrup Spacing | 50–500 mm (stepless adjustable) | ||
| Machine Footprint | 30 × 8 × 2.5 m | ||
| Disc Pay-off Rack Capacity | 2.2 T | ||
| Electrical Control System | PLC + Inverter + Touchscreen Control | ||
| Productivity | 3–6 workers/shift, output 10–15 cages | ||
| Operating Temperature | 0–40°C | ||
| Stirrup Feeding Speed | Adjustable | ||
| Rotation Speed | Adjustable | ||
| Hydraulic Motor Power | 7.5 kW | ||
Product Showcase
Performance Advantages
This machine truly delivers where it counts-processing capacity, quality control, and day-to-day operation are all rock-solid and dependable.
Powerful Processing Capability
1. Processes 15–20 standard rebar cages per day, delivering high daily output.
2. Wide rebar compatibility: main bar diameters from φ12 mm to φ32 mm can be handled with ease.
3. Outstanding spacing accuracy: stirrup spacing tolerance is controlled within ±2 mm, ensuring precise and consistent dimensions.
Reliable, High-Standard Quality
1. Finished rebar cages feature uniform strength distribution, making them strong, stable, and durable.
2. Welding pass rate up to 99.6%, with virtually zero defective products-quality you can truly rely on.
3. Certified by independent third-party inspection authorities, providing trusted and authoritative quality assurance.
4. Compared with standard machines, this equipment offers up to 40% longer service endurance, delivering excellent value and extended lifespan.
User-Friendly Operating Advantages
1. Simple operation with a highly intuitive human-machine interface-even beginners can get started quickly.
2. Intelligent memory for process parameters, eliminating the need for repeated setup.
3. Easy troubleshooting: a built-in self-diagnosis system helps quickly identify minor issues, making maintenance straightforward.
4. Low maintenance requirements: routine upkeep is simple and hassle-free, saving both time and cost.
Typical Engineering Application
This machine has truly stood the test of all kinds of major projects-its reliability speaks for itself!
Take a major river-crossing bridge project as an example: the main pier's rebar cage has a diameter of 2.5 meters and a length of 40 meters. Fabricating something this massive with traditional manual welding would require 3–5 workers over more than 10 hours, and the spacing errors between bars could easily exceed 10 mm.
But with our machine, it's a completely different story! The CNC system automatically positions the rebar, the stirrup winding speed is significantly increased, and the time to produce a single rebar cage is greatly reduced. And diameter errors can be kept within ±2 mm.
Whether it's standardized production for large-scale projects or customized solutions in complex environments, its CNC operation ensures high-quality rebar cages while helping reduce labor costs.
If you're planning related projects, it's definitely worth checking out the machine's capabilities in advance-it could save your project a lot of time and cost!
