Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of cnc steel bar cage rolling machine in China. If you're going to wholesale high quality cnc steel bar cage rolling machine made in China, welcome to get quotation from our factory. Customized orders are welcome.
This CNC Steel Bar Cage Rolling Machine is extremely easy to operate! Using it can greatly reduce labor intensity and save a significant amount of manpower costs. No matter the diameter of the rebar cage, it can handle it effortlessly. In addition, the machine is equipped with a PLC intelligent control system, precisely managing every step of the process, ensuring both processing accuracy and maximum production efficiency!
Core Technical Features
- Winding System
Our machine's winding system features dual-drive synchronous control technology! With both drives working together, the operation is extremely stable. The main rebar and spiral rebar are precisely synchronized, eliminating any misalignment or offset. The winding angle can be adjusted as needed, fully tailored to the job requirements, and the spacing accuracy of the spiral rebars is strictly kept within ±1 mm. No matter how many rebar cages you process continuously, ensuring maximum stability!
- Adaptive Control System
The machine is equipped with an automatic tension adjustment device, which can detect even slight deformations of the rebar during operation and automatically compensate for deviations. Even if the rebar material or shape fluctuates slightly, it does not affect processing quality. The final forming precision can reach an ultra-high standard of ±0.5 mm, and the system is compatible with all rebar specifications-no need for repeated parameter adjustments. You can start the machine and reliably produce consistent results with ease!
Products Description
Product Structure Diagram
| 1 | Traveling mechanism | 9 | Fixed disc |
| 2 | Moving disc reducer | 10 | Rotary body support |
| 3 | Moving disc | 11 | Rotary body chain |
| 4 | Traveling motor | 12 | Material-separating support roller bearing |
| 5 | Traveling track | 13 | Material-separating rod |
| 6 | Traveling base | 14 | Material-separating rack rolling frame |
| 7 | Pay-off rack | 15 | Automatic feeding rack |
| 8 | Straightening unit | 16 | Material-separating support frame |
Product Advantages
Our machine relies on two core strengths-precision and efficiency, saving both time and labor-making it a highly sought-after tool on construction sites!
- Precision: the high-precision CNC system equipped on the machine is far from just for show. It keeps processing deviations strictly within millimeter, producing rebar cages with exact dimensions that fully comply with strict engineering acceptance standards. This eliminates rework and waste of materials or time due to dimensional errors.
- Operation is also worry-free. With an imported PLC and intelligent touchscreen control, the interface is simple and intuitive. No complex programming is required-just input the parameters and start with one click. Even beginners can be trained to operate independently within half a day, eliminating the cost of hiring highly skilled workers. During batch production, a single operator can easily oversee multiple machines.
- High efficiency: welding, spiral winding, and cutting are completed in a fully automated, integrated process. There's no need for manual handoffs between operations, and productivity is several times higher than that of traditional manual crews. Moreover, the entire process is precisely controlled by the machine, completely eliminating problems like missed welds, weak welds, or uneven spacing caused by manual welding. The finished product pass rate is close to 100%.
- Most importantly, the machine has excellent adaptability. It supports parameter customization and extended designs, perfectly handling different diameters of main and spiral rebars, as well as round, irregular, or other complex-shaped spirals. One machine can meet the rebar cage processing needs for bridges, tunnels, water conservancy, and other project types, eliminating the need to purchase multiple machines for different projects and significantly reducing equipment investment costs.
Applicable Engineering Scenarios
Bridge Infrastructure
Whether it's continuous beams, cable-stayed bridges, or high-speed rail–specific bridges, the production of rebar cages for piers and pile caps demands extremely high precision and efficiency. For example, in a recently completed project, we used this equipment to handle the construction of a large pile foundation cage with a diameter of 2.8 meters, achieving a total processing length of over 20 kilometers! Even more impressive, the quality inspection passed perfectly on the first try, with no rework required.
Public Tunnel Infrastructure
Supporting structures in metro tunnels place exceptionally high demands on the quality of rebar cages. Our machine, with its precise PLC control system, produces cages that maintain their shape perfectly during concrete pouring. Welding points are uniform and strong, and cages of different diameters can be processed continuously. Production efficiency is increased threefold, while material waste is significantly reduced, saving both time and money.
Hydraulic and Water Conservancy Projects
In water conservancy projects, critical structures such as dam seepage walls and riverbank protection require rebar cages. Our equipment combines automatic spiral winding and welding to produce high-strength rebar cages with maximum overall stiffness. Cages made with the rolling welding machine have uniform structure, solid welds, fully meet seismic design requirements, and effectively reduce the risk of concrete loss. The breakage rate of the rebar cages is also greatly reduced, allowing project progress to accelerate significantly.
