Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of integrated steel cage roll welding machine in China. If you're going to wholesale high quality integrated steel cage roll welding machine made in China, welcome to get quotation from our factory. Customized orders are welcome.
On modern construction sites, rebar cages are critical load-bearing components, and their processing quality and speed directly affect overall project progress and structural safety. It is precisely for this reason that the integrated rebar cage roll welding machine was developed-a practical and innovative piece of equipment in the field of construction rebar processing.
Working Principle
This rebar cage roll-welding integrated forming machine primarily consists of a main rebar feeding system, stirrup (hoop) feeding system, rotating disc mechanism, welding system, and control system.
Its workflow is straightforward:
According to the construction drawings, the main rebars are threaded through the fixed disc's holes manually or with a machine, then extended to the moving disc and securely fixed.
One end of the stirrup is welded onto the main rebars, and once the machine starts, both discs rotate synchronously.
As the moving disc rotates and gradually moves backward, it wraps the stirrups evenly around the main rebars. At the same time, the welding system automatically welds all the intersections securely.
Once the entire cage is wrapped and welded, a standard rebar cage is fully formed.
The entire process runs seamlessly, ensuring high efficiency and consistently stable cage quality.
Product Display
Equipment Features
High Efficiency with Consistent Quality
With CNC automation, the spacing of main rebars and the wrapping of stirrups are precisely controlled, resulting in minimal diameter deviation for the rebar cage. The finished products fully comply with construction standards and specifications.
Extremely Easy Installation
Main rebars are evenly distributed around the cage circumference, allowing multiple cages to be stacked effortlessly. This not only greatly reduces hoisting time but also improves overall on-site operational efficiency.
Adaptable to Multiple Specifications
By simply switching mold rings and adjusting machine parameters, the equipment can accommodate various cage diameters, lengths, and reinforcement specifications.
Significant Cost Savings
Replacing traditional rebar splicing with hoop welding saves substantial steel, directly lowering material costs. High production efficiency and minimal labor requirements further reduce labor expenses, providing long-term cost savings for construction companies.
Maximum Production Efficiency
For standard rebar cage sizes, 1–2 operators can produce over 20 finished cages per day. Compared with traditional manual fabrication, efficiency is several times higher, effectively shortening construction schedules and easily meeting tight deadlines for large projects.
Personnel Allocation and Cost Analysis
Personnel Allocation
For normal operation, a single rebar cage rolling and welding machine can run smoothly with 1–2 operators: one person handles material preparation and rebar feeding, while the other operates the machine and manages the installation of internal reinforcement bars and other accessories. Of course, the exact number of personnel can be adjusted based on the cage's size, type, and complexity, allowing for flexible staffing.
Cost Analysis
From a cost perspective, the equipment is particularly economical. Its mechanical structure and control system have been thoroughly tested, ensuring excellent stability and minimal risk of malfunction, while operations are user-friendly.
Additionally, after project completion, the equipment can be resold to recover part of the investment. Compared with renting machinery, owning this equipment provides a significantly higher long-term cost-performance ratio.
Three Reasons to Choose Us
Precision Craftsmanship
Our equipment is independently developed in strict accordance with rebar processing standards. It operates with low noise, high efficiency, and delivers truly reliable quality.
Extensive Experience
With more than ten years in the industry, our equipment is not only widely used across China but also exported to Europe, the United States, Russia, India, South Korea, and other regions.
Integrity and Service
We have always been committed to honest, down-to-earth service. With dependable quality and attentive after-sales support, we have earned the trust of many customers and built an excellent reputation.
With its high speed, precision, and cost-saving advantages, this integrated rebar cage rolling and welding machine has long become essential equipment for construction companies. It helps enhance competitiveness while ensuring project quality and construction schedules, and is now widely used across all kinds of building projects. If you'd like to learn more, feel free to contact us!
