Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of steel sawing threading grinding line in China. If you're going to wholesale high quality steel sawing threading grinding line made in China, welcome to get quotation from our factory. Customized orders are welcome.
Steel Sawing Threading Grinding Line
In an era where industrialization in construction and smart manufacturing are merging, our fully automated production line that integrates steel cutting, threading, and grinding has already become an efficient helper in the field of construction steel processing! Its primary goal is to minimize manual labor, relying on seamless coordination between intelligent equipment to achieve fully automated processing from raw materials to finished products, all with extremely high precision, providing strong and reliable support for construction projects.
Product Display
Main technical parameters of the product
Our rebar Steel Sawing Threading Grinding Line is the "reliable helper" in rebar processing!
- Its sawing width can reach 450mm, easily handling rebar from 10-50mm in diameter and 3 to 12 meters in length. This machine has a rated power of 38kW, and its dimensions are 28 meters long, 7 meters wide, and 2 meters high, weighing a hefty 18,000kg. Once placed on the construction site, it stays stable and secure.
- The rebar is transported smoothly at a speed of up to 90 meters per minute, with adjustable sawing speeds. The length error is incredibly small, only ±3mm per meter. Threading is efficient as well-rebar from 0.8 to 12 meters in length and 14 to 40mm in diameter can be threaded in just 15 to 25 seconds, and the machine can handle materials weighing between half a ton to 1.5 tons during transport.
- The core components are highly reliable: the sawing main unit uses hydraulic clamping, the 7.5kW motor is powerful, and the 90W cooling pump keeps the temperature stable. The threading machine and grinder each perform their tasks perfectly-the grinder head features rotating cutting functionality, and the 2.2kW motor runs smoothly and quickly, while the 1.0MP air pressure is just right.
- The auxiliary features are also user-friendly: the loading rack can hold up to 10 pieces of 32mm rebar at once, and the unloading is automatic, so no manual handling is required. The conveyor belt is equipped with two 3kW motors, consuming a total of 38KW of power. The machine runs on pneumatic power, ensuring smooth and quiet operation.
Equipment Configuration
Still worried about the labor-intensive and inefficient rebar processing? This Steel Sawing Threading Grinding Line will make your concerns disappear, ensuring efficiency and peace of mind throughout the process!
1. Main Rebar Loading Mechanism: The 2-ton capacity material rack makes heavy rebar easy to load without effort, maximizing both efficiency and labor-saving.
2. Automatic Pre- and Post-Sawing Conveying Mechanism: The chain roller conveyor runs smoothly, with automatic rebar feeding, so there's no need for manual operation or constant monitoring.
3. CNC Hydraulic Sawing Machine: PLC CNC control and hydraulic automatic clamping ensure precision is spot on! The 400mm wide saw blade cuts 14 pieces of 28mm rebar at once, doubling efficiency.
4. Dual-Side Automatic Material Flipping Mechanism: Pneumatic supports automatically flip the material, so there's no need to bend over and handle the rebar manually.
5. Two Sets of Thread Rolling Platforms: Each platform can handle up to 2 tons of material, ensuring the finished products are stacked neatly and transferred quickly.
6. Branded Electrical Control System: Featuring dual control panels and a dedicated software tested on-site for 4 years, even beginners can easily operate it. The controls are so simple, you could operate them with your eyes closed!
Overall, from loading, conveying, sawing to unloading, the entire process is fully automated, reducing labor, increasing speed, and maintaining high precision-this production line transforms rebar processing on-site from a "hard labor" job to an effortless win!
Safety Precautions
1. Feeding Speed Adjustment: The feeding speeds for sawing, threading, and grinding must match the equipment's rated power. If you try to rush and overload the machine, you risk burning out the motor, which not only delays work but also costs money to repair.
2. No Single Operator! This production line involves multiple processes working together, so at least two people must cooperate. One should focus on operating the equipment, while the other monitors its running status. Working together ensures safety and prevents risks.
3. In Case of Material Jamming or Unusual Noises: Immediately press the red emergency stop button. Wait until the equipment has completely stopped before addressing the issue. Don't rush to fix it while the machine is still running.
In fact, following proper procedures is the safety lock for the sawing, threading, and grinding production line. By adhering to these key points, not only will the equipment's lifespan be extended by 30%, but the workpiece pass rate can be consistently maintained at over 98%.
Always thoroughly read the equipment manual before operation. Do a few practice runs to familiarize yourself with the controls before starting formal production. We hope this guide helps everyone avoid unnecessary mistakes and start production safely and smoothly by following the proper procedures!
