Precision Mesh Welding Machine

Precision Mesh Welding Machine

Precision CNC Steel Bar Mesh Welding Machine
Main technical parameters

Product Model: XH-1500
Welding length: 2m
Welding width:1.5m
Overall dimensions: 5040*2170*1370mm
Weight: 1600KG

Xuhui (Shandong) Intelligent Equipment Co., LTD
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Description
Technical Parameters

Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of precision mesh welding machine in China. If you're going to wholesale high quality precision mesh welding machine made in China, welcome to get quotation from our factory. Customized orders are welcome.

 

 

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This equipment is suitable for batch welding of steel mesh for tunnels. It is a pneumatic steel mesh welding device independently developed by our company, incorporating advanced CNC resistance welding technology from both domestic and international sources. Through the numerical control system, steel mesh sheets for floor slabs, walls, high-rise building foundations, and other applications can be welded in batches, with precise control of steel bar spacing and mesh size. While increasing efficiency by 3 to 5 times, the strength of the solder joints meets industry standards, thereby shortening the construction period and reducing material waste.

Product details Parameter description
Welding width 2m
Welding length 1.5m

Total Weight

1600Kg

Spacing of longitudinal and transverse bars

50-200mm

Welding wire diameter

5-8mm

Number of welding points

8

Rated voltage 380V 50HZ
Warp feeding method Coiled steel bars
Weft feeding method Automatic filament falling
Control mode PLC Programming
Welding speed (row/minute) 25-45 rows per minute
Number of welds One-time pressing, separate control welding

 

 

 

Products Description

 

 

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Core Configuration and Performance Advantages

 

  • The core configuration and performance advantages of this equipment are significant. Each transformer is equipped with an independently controlled microcomputer system, supporting one-time pressurization and multiple welds to ensure a reliable, stable, efficient, and intelligent welding process. The welding electrode head is made of chromium–zirconium copper with excellent wear resistance and is combined with a pneumatic downward-pressure welding method to ensure uniform pressure and firm, stable weld points.

 

  • The dedicated high-speed double-force cylinder provides sufficient pressure and high operating efficiency. The air storage device integrates filtration and oil mist functions, significantly extending the service life of pneumatic components. The enhanced transformer design meets the requirements of high-speed continuous welding of large-diameter steel wires, effectively eliminating incomplete welds and missed welds. Both the transformer and the electrodes are cooled by circulating water, which extends the service life of the entire machine and reduces the failure rate. The welding electronic control system adopts a single-welding, split power supply mode. When welding the same row of weft wires, transformers operate in groups, reducing the load on the main cables and current surges, thereby achieving both energy efficiency and durability.

 

  • The entire machine is controlled by a PLC programmable control system. The operation interface is simple and easy to understand, allowing even beginners to get started quickly. The netting device is also precisely controlled by the PLC to ensure standard and uniform mesh size. Mesh specifications, welding parameters, and production data can all be set efficiently and conveniently via the LCD touch screen. The weft wire feeding mechanism adopts an innovative pneumatic automatic feeding design, featuring precise positioning, a compact structure, and a rational layout. It also supports the production of various welding grids: radial grids can be achieved by adjusting electrode spacing, while weft grids are controlled through computer programming to accommodate multiple spacing requirements. The entire process requires only one to two operators, significantly reducing labor costs.

 

Main structure and working sequence

 

The core structure of the main unit of this series of welded wire mesh machines consists of an automatic weft wire feeding mechanism, an automatic longitudinal wire feeding mechanism, a mesh pulling mechanism, a welding transformer, an upper electrode pressure crossbeam mechanism, and a lower electrode base beam mechanism. All mechanisms are integrated into a plate-and-frame gantry structure, forming a sturdy and stable main frame with convenient human–machine operation.

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In the steel bar industry, precision steel mesh is a core load-bearing component of reinforced concrete structures, and its welding quality directly determines the structural safety and service life of major projects such as buildings and bridges. In response to this critical demand, the precision mesh welding machine specially developed for the steel bar industry is closely aligned with the characteristics of steel bar materials and the industry's production challenges. With precise welding technology and high production efficiency, it has become core equipment for the high-precision manufacturing of steel bar meshes. 

 

 

This precision mesh welding machine, tailor-made for the steel bar industry, has undergone multiple rounds of technical optimization and fully meets stringent requirements for mesh precision, strength, and production efficiency. It not only significantly improves product quality and reduces overall production costs, but also provides strong assurance for the safety and reliability of steel structure projects. It is an ideal choice for achieving precise and efficient steel mesh production.

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