Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of high precision positioning network production line in China. If you're going to wholesale high quality high precision positioning network production line made in China, welcome to get quotation from our factory. Customized orders are welcome.
The high-precision positioning mesh production line is a core piece of equipment for achieving standardized production in modern engineering construction. It integrates advanced technologies such as precision mechanical manufacturing, intelligent sensor detection, and automatic control. For projects with extremely stringent quality requirements-such as high-speed railways, nuclear power plants, and large-scale bridges-it can fully meet the demands of positioning mesh fabrication, providing a solid foundation and reliable support for structural safety and stability.
Production Process & Precision Control
The entire production line features tightly integrated processes. From raw rebar to finished products, every step is precisely controlled with no disconnection between stages.
First, the rebars are fed into an automatic straightening and cutting machine, where they are straightened and then cut to the specified length with a maximum length tolerance of ±1 mm. This provides a solid foundation for high-precision mesh fabrication in subsequent steps.
Next, the cut rebars are transferred to the mesh forming platform. Guided by a servo positioning system, the longitudinal and transverse rebars are arranged neatly according to preset spacing. Positioning accuracy is controlled within ±0.3 mm, reliably meeting strict dimensional requirements.
Then, the equipment uses automatic X-axis and Y-axis movement to position the workpiece precisely along the welding path. Both the upper and lower welding electrodes are electrically controlled: the lower electrode first rises to contact the surface of the workpiece, followed by the upper electrode pressing downward. Once power is applied, the welding process is completed. After welding and power-off, the finished product can be removed directly.
The equipment is very easy to operate. With only half a day of training, ordinary workers can learn programming and operate the machine independently, with no difficulty getting started.
Product Display
Technological Innovation & Core Systems
This production line has undergone multiple rounds of technological upgrades, with outstanding precision control at its core, driven by an intelligent CNC control system. Operators only need to enter the specification parameters of the positioning mesh through a simple and user-friendly interface, and the system immediately generates an optimized production plan. Every processing step is precisely controlled, making operation highly efficient and hassle-free.
The servo sliding table consists of a base frame, linear guide rails, a servo motor, and a planetary reducer. Under PLC control, the servo motor drives the fixture tooling to move freely along the X-axis and Y-axis, enabling accurate positioning and completion of the welding process.
The welding system is the key core of the entire line. The upper and lower electrodes use a dual-layer pneumatic direct-pressurization structure, providing higher pressure within a unit area to ensure welding quality. Welding parameters for each group of welding heads can be adjusted independently, and the system can automatically regulate welding current, voltage, and time according to the material and diameter of the rebar. This ensures uniform fusion at every weld point. The finished products are flat and visually clean, with evenly distributed and firmly bonded welds. Most importantly, the quality is highly consistent, with no variation between individual products.
Efficiency & Cost Advantages
This production line stands out for its impressive efficiency and cost savings. It requires only 2–3 operators to run, and its production speed far surpasses traditional manual tying methods, delivering output equivalent to several times that of a full workforce.
With a high level of automation, human errors are greatly reduced, and rebar material waste is minimized, directly lowering overall production costs.
The equipment runs very stably, with an extremely low failure rate, and routine maintenance is simple and user-friendly. By performing regular inspections and upkeep of key components, the machine can operate reliably over the long term without frequent breakdowns, ensuring consistent supply for projects and smooth operation throughout.
