Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of precision steel cage roll welding machine in China. If you're going to wholesale high quality precision steel cage roll welding machine made in China, welcome to get quotation from our factory. Customized orders are welcome.
The CNC rebar cage rolling welding machine is now widely used and can be seen in infrastructure projects such as highways, bridges, tunnels, and building construction. The rebar cages in these projects are key components for structural support and reinforcement, and this equipment can precisely meet design requirements. It can produce rebar cages of various specifications and diameters in batches, providing a solid foundation for construction projects.
Work process
The workflow of this equipment is highly automated, requiring minimal manual intervention:
First, the parameters are pre-set in the CNC system, such as the rebar cage diameter, number of main bars, and stirrup spacing.
Next, the feeding mechanism automatically straightens the main bars and inserts them into the fixed turntable, while the dual spindles rotate the turntable and main bars together. At the same time, the stirrups are straightened by the feeding mechanism and spirally wrapped around the main bars according to the preset spacing.
Finally, the automatic welding unit securely welds all the intersections of the rebar. With this complete process, a standard rebar cage can be produced with virtually no manual operation.
Product Display
Product Advantages
Compared with manual tying, the rebar cage rolling welding machine greatly improves efficiency.
Only three workers per shift are needed for material preparation and welding, with the entire process integrated into a single workflow to maximize productivity.
The machine reduces material waste by fixing spiral bars without overlap, lowering steel consumption and overall construction costs.
Standard models process cages with diameters from 450 to 1500 mm and lengths of 12 to 30 meters, while customized versions are available for special project needs.
Overall, it delivers clear advantages in speed, quality, and efficiency compared with traditional methods.
Product Development Trends
Green Manufacturing
The new generation of equipment adopts variable-frequency energy-saving technology, resulting in significantly lower power consumption compared with older models. In addition, our company is currently developing a welding fume collection system that captures fumes generated during welding, fully complying with the latest environmental protection standards.
Modular Design
We have now introduced equipment with replaceable welding torch modules. Using the same main unit, the machine can be configured for CO₂ shielded welding or resistance welding, making it compatible with different welding processes. This flexibility allows it to meet the varying requirements of projects such as bridge construction and building works.
Comprehensive Product Optimization
Equipment should never be repaired only after it breaks down. A full life-cycle maintenance system must be established-otherwise, unexpected failures can seriously delay work. Routine tasks such as bearing lubrication, checking gear wear, and cleaning welding electrodes should never be overlooked.
It is recommended to inspect the lubrication system daily, clean the electrodes weekly, and calibrate the transmission components monthly, which can significantly reduce the likelihood of equipment failures.
For a CNC steel cage rolling welding machine to operate both efficiently and reliably, performance depends not only on the machine itself, but also on proper parameter settings, standardized operation, and timely maintenance.
When these three aspects are all well managed-accurate parameter adjustment, standardized operating procedures, and regular maintenance-contractors can meet tight schedules, reduce labor costs, and ensure smooth and efficient project progress.
