Concrete Pouring Steel Cage Roll Welding Machine

Concrete Pouring Steel Cage Roll Welding Machine

The CNC steel cage roll welding machine is an intelligent steel bar processing device that integrates mechanical, electrical, and hydraulic technologies. It is primarily used for the automated production of steel cages of various specifications in construction projects. Through its digital control system, the machine achieves precise forming and welding of steel cages, significantly improving production efficiency and product quality.
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Description
Technical Parameters

Core Technical Features

 

Intelligent control system: Uses industrial-grade PLCs and a touchscreen interface, supporting parameter storage and program recall.

 

Precision forming system: Equipped with high-precision servo motors, enabling stepless speed regulation from 0.1 to 8 rpm.

 

Adaptive welding technology: Automatically adjusts welding parameters based on the diameter of the reinforcing bars.

 

Modular design: Allows for quick replacement of core molds and support frames of various specifications.

 

Production Process Flow

 

  1. Straightening and fixed-length cutting of main reinforcement
  2. Automatic feeding and even distribution
  3. Rotational forming and synchronous winding
  4. Simultaneous welding with dual welding torches
  5. Automatic discharge of finished products

 

Performance Advantages

 

High processing accuracy: Diameter tolerance within ±1.5 mm

 

High production efficiency: Daily output can reach up to 150 linear meters

 

Stable quality: Welding qualification rate exceeds 99.5%

 

Energy efficiency and environmental protection: Reduces energy consumption by 40%

 

Application Fields

 

Infrastructure construction: Bridges, tunnels, etc.

 

New energy projects: Wind power, nuclear power, etc.

 

Major engineering projects: High-speed railways, airports, etc.

 

Prefabricated buildings: Manufacturing of prefabricated components

 

Operating Specifications

 

Operators must receive professional training

 

Regular inspection of key components is required

 

Adjust process parameters based on material characteristics

 

Ensure proper safety measures are in place

 

Development Trends

 

Intelligence: Integration of AI-based quality inspection systems

 

Flexibility: Support for integrated production of multiple specifications

 

Sustainability: Development of low-energy-consumption processes

 

Digitalization: Implementation of a digital production management platform

 

Purchasing Suggestions

 

Evaluate the manufacturer's technical capabilities

 

Select models with modular design

 

Prioritize strong after-sales service and support

 

Consider the potential for future upgrades and expansions

 

With the acceleration of construction industrialization, the CNC steel cage roll welding machine is encountering new opportunities for intelligent upgrades. In the future, emerging technologies such as 5G and digital twins will be deeply integrated to enable remote operation, maintenance, and intelligent production scheduling. Users are advised to focus on the interconnection and interoperability capabilities of the equipment and to select models with intelligent diagnostic functions to meet the evolving demands of smart construction sites and capitalize on industry development opportunities.

 

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