Stirrup Processing Machine

Stirrup Processing Machine

Integrated layout: The straightening, bending, and shearing modules are compactly arranged, minimizing the equipment footprint and supporting assembly line operations.
High-strength frame: The alloy steel body and cast steel bending die offer a pressure-bearing capacity of 200–300 tons and excellent resistance to deformation.
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Description
Technical Parameters

Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of stirrup processing machine in China. If you're going to wholesale high quality stirrup processing machine made in China, welcome to get quotation from our factory. Customized orders are welcome.

 

Product Features

 

Scientific Structural Design

Integrated layout: The straightening, bending, and shearing modules are compactly arranged, minimizing the equipment footprint and supporting assembly line operations.

High-strength frame: The alloy steel body and cast steel bending die offer a pressure-bearing capacity of 200–300 tons and excellent resistance to deformation.

 

Advanced Power and Control System

Servo drive: The bending speed reaches up to 1,100°/second, and the traction speed ranges from 90–130 m/min, significantly improving processing efficiency.

Intelligent interface: A color touch screen displays real-time operating status, supports graphical programming and automatic fault detection, and reduces the operational learning curve.

 

Process Optimization Details

Curve straightening technology: The knurled design of the main drive wheel increases contact area to prevent slippage and twisting of steel bars.

Hydraulic flexible pressing: The spring mechanism protects the rib patterns on the steel bars, preventing surface damage and improving the quality of the finished product.

 

Wide Applicability
Capable of processing hot-rolled and cold-drawn steel bars as well as coil materials, the equipment is suitable for applications in construction, bridges, and new energy sectors, meeting high strength and weather resistance requirements.

 

Environmental and Economic Efficiency
With an average power consumption of 5–8 kWh and a high material utilization rate, the low-energy design reduces the long-term carbon footprint and supports sustainable, green construction.

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product-800-800

 

Product Characteristics

 

Integrated Design
The equipment combines multiple processes-straightening, sizing, bending, and cutting-into one modular structure (including wire laying frame, straightening system, bending unit, and electrical control system). It occupies minimal space, maintains tight process integration, supports continuous assembly line operation, and greatly improves space utilization.

 

High-Precision Processing Capability
Stirrup Processing MachineDriven by servo motors and controlled via a CNC system, the machine achieves a length tolerance of ≤±1 mm and an angle tolerance of ≤±1°, making it ideal for precision-critical applications in construction and bridgework. Curve straightening and flexible compression designs help prevent surface damage and improve product quality.

 

Wide Material Compatibility
Stirrup Processing Machine equipment processes plain round bars, threaded bars, and cold-rolled ribbed bars with diameters from Φ4 to Φ16 mm. It supports single- and double-line operations (double-line range: Φ6 to Φ10 mm), and is compatible with hot-rolled, cold-drawn, and coiled materials, meeting diverse production requirements.

 

Intelligent Interaction and Operational Stability
Equipped with a PLC control system and touch screen interface, it supports graphical programming, automatic fault detection, and production data traceability. Core components such as servo motors and hydraulic cylinders have a lifespan of over 100,000 hours, ensuring high-intensity, long-term operation with minimal failure rates.

 

Safety and Easy Maintenance
Standard features include a fully enclosed protective cover, infrared emergency stop device, and two-hand start button, all meeting CE safety standards. A centralized oil supply system and no-lubrication design simplify maintenance-routine tasks only involve checking hydraulic oil and bolts. Annual maintenance costs are less than 2% of the equipment's price.

 

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