Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of a new intelligent steel bar bender in China. If you're going to wholesale high quality a new intelligent steel bar bender made in China, welcome to get quotation from our factory. Customized orders are welcome.
The Xuhui CNC rebar stirrup bending machine is an intelligent, integrated piece of equipment that combines straightening, length measuring, bending, and cutting into one system. The entire machine is easy to operate, offers high production efficiency, and significantly reduces labor requirements. It adopts fully automatic microcomputer control with servo-driven motors, featuring high speed, strong power, precise performance, and a low failure rate.
Products Description
Core Advantages
| Advantage Category | Specific Features |
|---|---|
| Processing Range |
Can process 6–12mm rebar, with a maximum diameter up to 16mm; compatible with plain cold-rolled steel, hot-rolled steel, and threaded steel.
|
| Automation & Functional Integration |
Equipped with a CNC servo control system, achieving fully automatic continuous bending; integrates straightening, measuring, bending, and cutting functions, offering high precision and multi-functionality in a single machine.
|
| Production Efficiency |
Maximum output up to 2,200 units/hour, equivalent to multiple workers' efficiency, significantly reducing material waste.
|
| Operation & Precision Guarantee |
Supports flexible parameter settings and pre-programmed hundreds of bending shapes; equipped with two automatic leveling and vertical straightening rollers, driven by imported servo motors, ensuring superior bending accuracy.
|
| Structure & Maintenance |
Bending molds and heads use integral casting technology, optimized structure, and stable performance; centralized lubrication system simplifies equipment maintenance workflow.
|
| Space & Operation Threshold |
Compact design with small footprint; touchscreen operation requires no specialized skills, allowing operators to use it immediately.
|
| Cost Advantages |
CNC continuous processing technology greatly reduces material waste and overall production costs compared to traditional manual bending.
|
Significant steel waste and high labor consumption
Outdated processes and low productivity
Large space requirements
Poor accuracy of stirrup dimensions
Processing Principle of the CNC Rebar Stirrup Bending Machine
Power System: Rebar processing requires substantial force. Considering the high operating frequency and long working hours of CNC rebar stirrup bending machines, the power system consists of servo motors and a straightening system. Its main function is to feed the rebar and precisely control the feeding length to achieve accurate length cutting.
Mechanical System: The mechanical system of the CNC rebar stirrup bending machine is divided into three parts. First is the horizontal rebar straightening section. Second is the vertical rebar straightening section, which operates using the same principle as the horizontal straightening. Finally, the rebar forming and cutting section completes the bending and cutting process.
Operating Procedures for CNC Rebar Stirrup Bending Machine
1. Pre-Start Preparation
Check the equipment condition and ensure the workbench and machine base are level.
Inspect components such as the mandrel and turntable to ensure they are in good condition, and confirm that all protective covers are securely fastened.
Perform a no-load trial run to confirm there are no abnormalities.
2. Operating Guidelines
Insert one end of the rebar into the fixed gap of the turntable and firmly press the other end. Start the machine only after the machine body is stable.
Do not change the mandrel, adjust angles or speed, add lubrication, or clean the machine during operation.
Follow the specified limits for rebar diameter, quantity, and rotational speed; do not overload the machine.
3. Safety Requirements
Do not allow anyone to stand within the bending radius or beside the machine when it is not securely fixed.
Stack semi-finished products neatly with hooks facing downward to prevent snagging.
When changing the rotation direction of the turntable, wait until the machine has come to a complete stop before operating.
4. Post-Operation Procedures
Promptly clean up rebar scraps at the work site to maintain a tidy working environment.
Carry out comprehensive maintenance and servicing of the equipment.
Cut off the power supply and lock the distribution cabinet.
