Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of hoop automatic processing line in China. If you're going to wholesale high quality hoop automatic processing line made in China, welcome to get quotation from our factory. Customized orders are welcome.
Product Features
Integrated Design
The Hoop automatic processing line integrates multiple processes, such as raw material straightening, punching, bending, cutting, and forming, into one system. It adopts a modular structure (including the feeding frame, main machine, hydraulic station, etc.), occupies a small footprint, and features closely connected processes, reducing material turnover and loss.
High-Strength Fuselage Structure
The machine uses high-quality alloy steel frames and precision guide rails, with a pressure-bearing capacity of 200-300 tons. It can withstand high-frequency impact operations over extended periods and has strong anti-deformation capabilities, ensuring the stability of the equipment.
Intelligent Numerical Control System
Hoop automatic processing line with a PLC controller and a touch screen human-machine interface, the system supports functions such as parameter presets, self-checking for faults, and production data recording. This enables "one-click" operation, lowering the technical threshold for manual labor.
Flexibility and Adaptability
By changing the mold or adjusting the program, flat iron of different specifications (ranging from φ6 to φ35mm) can be processed. This makes the equipment compatible with diverse product demands, such as power clamps, seismic support clamps, and photovoltaic clamps.
Safety Protection Mechanism
The machine is equipped with safety devices such as infrared emergency stops, two-hand start buttons, and a fully enclosed protective cover. It complies with CE/ISO safety standards, effectively minimizing operational risks.
Core Functions of the Product
Fully Automated Continuous Processing
The entire process, from flat iron feeding and adjustment to finished product forming, is fully automated, supporting continuous and uninterrupted production. The daily output of a single machine can reach 3,000 to 5,000 pieces, achieving more than 30 times the efficiency of traditional manual labor.
High-Precision Forming Control
The servo motor drive and hydraulic synchronous system ensure that the punching positioning accuracy is ≤±0.2mm and the bending angle error is ≤±0.5°, meeting the stringent requirements of the power industry for clamp size.
Multi-Process Collaborative Operation
Compound processes, such as punching, bending, and embossing, are completed simultaneously (for example, the electric clamp needs U-shaped bending and bolt hole positioning at the same time). This avoids the cumulative errors associated with traditional step-by-step processing.
Rapid Mold Changing Technology
The modular mold design supports mold replacement within 10 minutes, allowing for the production of products with varying specifications. This reduces downtime and enhances the flexibility of the production line.
Energy-Saving and Consumption-Reducing Design
The equipment features a variable plunger pump and an intelligent standby mode. When unloaded, the system automatically reduces energy consumption, saving 20% to 30% of electricity compared to traditional hydraulic equipment.
Analysis of Product Cost Performance
Significant Cost Savings
Labor Costs: A single machine can replace the workload of 10 to 30 workers, saving over 500,000 yuan annually in labor costs (based on a monthly salary of 5,000 yuan per person).
Material Loss: CNC precision processing has reduced the waste rate from 8%-10% in traditional processes to below 3%.
Low Maintenance Costs
The equipment adopts standardized components and a lubricated design. Daily maintenance requires only regular checks of hydraulic oil and bolt fastening. The annual maintenance cost is less than 2% of the equipment price.
Packaging and Logistics
Packaging
Cardboard box + wooden crate packaging, can be changed according to customer requirements.
Dimensions: Determined by the actual product.
Weight: Determined by the actual product.
Container Shipping
After the machine is loaded into the container, we will use steel wires to secure the machine inside the container.
Flexible transportation methods by sea, land, and air.
Why choose our factory?
1. We are a factory direct sales company, eliminating intermediaries and their markups.
2. We provide spare parts service. If your equipment needs replacement parts, you can contact us at any time, and we will provide you with matching parts.
3. Our factory has been established for over 20 years, with over 20 years of industry experience. We have more than 100 employees, a complete product line and supporting facilities, and professional service personnel, ensuring your problems are solved promptly.
4. Our products have obtained multiple certifications: ISO 9001, ISO 14001, and ISO 18001 quality system certifications, and we hold utility model patents.
5. Our company has established business relationships with many large domestic and international enterprises, such as China Railway Group, China Railway Construction Group, China Construction Co., Ltd., and companies in Thailand, Indonesia, Malaysia, Russia, and other countries.
