Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of clamp machine production system in China. If you're going to wholesale high quality clamp machine production system made in China, welcome to get quotation from our factory. Customized orders are welcome.
Components
Uncoiler → Molding core → Hydraulic System → Automatic Control system → Step Formed Mechanism → Automatic Shearing Mechanism → Products Receiving Tables
Products Parameters
| Material Thickness | 0.25-0.8mm PPGI and GI |
| NO. of Roller Stations | 18 stations |
| Material for Rollers | 45# steel polished and coated with chrome HRC58-62° |
| Material for Shaft | High grade 45# steel polished(CNC lathe) |
| Diameter of Shaft | 70mm(Solid shaft) |
| Frame Panel | 16*290*580mm |
| Bottom Frame | 350x6mm H steel |
| Motor Power | 5.5 KW(shanghai motor) |
| Driven Type | Wall Plate Chain Drive |
| Chain and Gear | 1", 17 teeth sprocket, 50 link chain |
| Speed | About 15m/min |
| The parameters are for reference only. Contact us for more parameters and customization options. | |
Product Advantages
Significantly Reduces Labor Costs
The Clamp machine production system operates in a fully automated mode, requiring only one operator to complete multiple processes such as straightening, punching, bending, cutting, and forming. This replaces the traditional workload of 10 to 30 workers, significantly reducing labor costs.
High Precision and Consistency
The numerical control system ensures precise drilling, forming, and pressing. The dimensional error of the products is minimal, and when produced in batches, the clamps maintain consistent specifications, meeting the high-precision requirements for fasteners in sectors such as power, transportation, and more.
Improvement in Production Efficiency
The equipment integrates multi-process continuous processing capabilities. A single machine's daily output can be up to dozens of times higher than traditional manual labor, making it ideal for large-scale production demands. For example, automatic feeding, molding, and product ejection functions reduce process switching time and increase efficiency by more than 50%.
Product Selling Points
Fully Automated Production Process
The entire process, from raw material feeding to molding and finished product output, is fully automated. This reduces manual intervention and avoids the errors and safety risks associated with human operation in traditional processes.
Multi-Functional Adaptability
By changing molds or adjusting parameters, the machine can produce various products such as power clamps, bridge frame clamps, and photovoltaic bracket clamps. This makes it suitable for industries such as power, construction, and new energy.
Safe and Efficient Design
The machine is equipped with safety devices such as automatic suction cups for material retrieval, protective covers, and emergency stop buttons to prevent operator injuries. Additionally, the hydraulic system supports "fast travel under low pressure and slow travel under high pressure," balancing efficiency with safety.
Product Features
Scientific and Reasonable Structural Design
The equipment typically consists of a material rack, feeding device, main unit, hydraulic station, and operation console, all working in close coordination. For instance, the double-station design of the material cart allows continuous feeding, reducing downtime.
Highly Efficient and Energy-Saving Power System
Driven by variable piston pumps and servo motors, the hydraulic system is energy-efficient and low-noise, providing stable high-pressure output to ensure precise and controllable forming pressure.
User-Friendly Human-Machine Interface
The numerical control panel interface is simple and intuitive, supporting one-click operation. It displays real-time operating status and fault diagnostics, making the machine easier to operate.
Summary
The Clamp machine production system, with core advantages such as automation, high precision, and flexible adaptability, has become essential production equipment in industries like power, construction, and new energy. Its selling point lies in addressing the pain points of traditional processes through intelligent and modular design, while its structural stability and safety features ensure long-term, efficient operation.
