Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of rebar cage winding workstation in China. If you're going to wholesale high quality rebar cage winding workstation made in China, welcome to get quotation from our factory. Customized orders are welcome.
Product Features
1. Automation and Intelligence
- The system utilizes a CNC control system to precisely adjust winding spacing, operating speed, and welding parameters. The system can pre-save parameters for different specifications, eliminating the need for repeated manual adjustments by operators.
- Some of our high-end models are equipped with automatic welding robots, ensuring consistent and stable welding quality, with welding speeds of up to 12 seconds per joint, 3-4 times faster than manual welding.
- The system also supports remote operation and features automatic alignment and correction functions, helping to ensure even distribution of main reinforcement bars and consistent spacing of stirrups.
2. Efficient Production and Flexibility
- The equipment can handle rebar cages of various diameters, ranging from φ600 mm to φ3000 mm, suitable for various types of foundation engineering.
- It features a modular design, making it easy to disassemble and transport. Some models also support double main rebar welding or other customized functions based on project requirements.
3. Safety and Durability
- Key components are made of wear-resistant materials (such as thick-walled seamless steel pipe reels and 304 stainless steel wire feeding racks), effectively extending the equipment's service life.
- To ensure safety, our Rebar Cage Winding Workstation is equipped with multiple protection features, including an emergency stop button, sensor-based travel limits, and anti-rotation injury design, guaranteeing the safety of operators during operation.
4. Energy Saving and Space Efficiency
The design focuses on low energy consumption. It occupies a small footprint while maintaining high performance, making it ideal for construction sites with limited space.
Product Cost Performance
1. Cost Savings
The rebar cage winding workstation requires only 1-3 operators, significantly reducing labor costs. It also helps reduce material waste (e.g., no overlapping of stirrups) and reduces the likelihood of rework, thereby lowering overall construction costs.
Low maintenance costs, and we provide a one-year warranty and lifetime technical support.
2. High Return on Investment
For small and medium-sized projects, one machine can produce enough rebar cages per day to meet the construction needs of multiple pile foundations. This means a relatively short return on investment period, especially suitable for projects requiring frequent or long-term foundation engineering.
Product Uses
1. Infrastructure Sector
Bridges and Tunnels: Suitable for deep-hole pile steel cage processing for cross-sea bridges, high-speed railway piers, subway shield sections, etc., ensuring high-precision docking.
Highways and Railways: Used for pile foundations, protective piles, etc., to meet the requirements for large-diameter (φ3000mm) and long steel cages (30 meters).
2. Urban and Industrial Buildings
Used for high-rise building foundations, pile foundations for buildings, hydropower station enclosure structures, etc., to support high-intensity construction under complex geological conditions.
3. Special Engineering Scenarios
Used for corrosion-resistant steel cage processing in cross-sea projects, or for precision winding of small pile diameters (φ400-600mm), addressing the uniformity problem that traditional methods find difficult to achieve.
Summary
The Rebar Cage Winding Workstation has become core equipment in modern infrastructure due to its automation, high efficiency, and wide applicability. In terms of cost performance, mid-range models are suitable for small and medium-sized projects, while high-end fully automatic equipment meets the high standards required for large projects. Its applications span various fields, such as bridges, tunnels, and building construction, significantly improving construction efficiency and quality while reducing overall costs.
