Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of rebar cage precision winding system in China. If you're going to wholesale high quality rebar cage precision winding system made in China, welcome to get quotation from our factory. Customized orders are welcome.
Introduction to the Rebar cage precision winding system
Rebar cage precision winding system is an advanced version of the ordinary rolling welding machine. It is controlled by an intelligent system to process round and threaded steel wire rods of various specifications into the required steel components for the project. Since its launch, the Rebar cage precision winding system has been favored by many workers due to its higher efficiency and more accurate bending angles. To extend its service life, construction workers should perform regular maintenance and upkeep during operation.
Characteristics of Processing Steel Cages with a Steel Cage Forming Machine
- Fast Processing Speed: Typically, 3 to 5 workers are assigned to a single shift for material preparation and roll welding, divided into two shifts. In one day, more than 20 finished 12-meter-long steel cages (including material preparation, roll welding, installation of reinforcing ribs, detection tubes, guide pads, etc.) can be processed, achieving extremely high efficiency.
- Stable and Reliable Processing Quality: Mechanized operation ensures uniform spacing of the main bars and stirrups, consistent cage diameter, and product quality that fully meets specification requirements.
- Material Savings: Stirrups do not need to be overlapped, which saves 1.5% of materials compared to manual operation, thereby reducing construction costs.
- Efficient Cage Overlapping: The even distribution of main bars around the circumference makes it easy to overlap multiple steel cages, saving hoisting time.
Performance parameters of the precise reinforcement winding system for steel cages
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Model |
XHGT-3000 |
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Pile diameter range |
Φ600--Φ3000mm |
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Length of the steel cage |
12 meters (The equipment can be extended) |
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Speed around the rib line |
0---15.4m/min (i=59*1.25=73.75) |
|
Car speed |
0---1.38m/min (i=593) |
|
Rubber roller motor |
7.5KW |
|
Walking motor |
3KW |
|
Straightening motor |
5.5KW |
|
Power supply |
380V 50-60Hz |
|
Rated power |
16kw |
|
Gross amount |
~3500KG |
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Mounting dimension |
16000×4000×2000mm |
|
Rebar stringing frame |
1 set, with a load capacity of 2 tons |
|
Electrical control system |
1 brand PLC control, human-machine interface (touch screen); Three sets of brand frequency converters Simple operation and easy maintenance; The program is practical and suitable for on-site operations by construction workers |
Core selling point
With a footprint of only 13 meters (for a standard 12-meter cage length), the modular design is easy to transport and assemble on-site, making it suitable for decentralized operations.
Environmental protection, energy saving, and long-term service:
The low-energy consumption design reduces power usage to only 70% of that of traditional equipment, in line with green construction standards.
The manufacturer provides comprehensive after-sales service, including installation guidance, regular maintenance, and quick response to failures.
Product Features
1. Semi-Automated Design
The main ribs and reinforcing rings must be manually welded in advance to form the cage frame. The equipment is responsible only for the winding and welding of the external ribs. While its automation level is lower than that of a roll welding machine, it offers greater flexibility in operation.
Some high-end models come equipped with numerical control systems, which allow for automatic adjustment of the processing flow after inputting parameters (such as diameter and length), enhancing precision.
2. Flexibility and Adaptability
Up to 60 different stirrup shapes and contour designs can be created, and thousands of product parameters can be stored to meet the production needs of various specifications.
It supports synchronous winding at both ends, saving return time for the equipment, and the rotation speed is adjustable, making it suitable for workers with varying levels of welding proficiency.
3. Efficient Production and Low Cost
With a relatively low price, it is suitable for small and medium-sized enterprises with limited budgets or small-batch projects.
Precautions
1. High Dependence on Manual Labor
The operation requires the cooperation of 4 to 5 people (such as welding main bars and operating the equipment), which has relatively low technical requirements for workers. However, labor costs must be taken into account.
2. Limitations of Applicability
The quality of processing is affected by the weight of the steel cage. A cage with too small a weight may become unstable during rotation, which could affect the standardization of the finished product.
3. Maintenance and Debugging
It is necessary to regularly inspect key components such as the straightening wheel and traction wheel to ensure the normal operation of the servo motor and control system.
FAQ
Frequently Asked Questions
1. What should I do if the product malfunctions during use?
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If you encounter any product issues, our engineering team will analyze the problem immediately and provide you with the most suitable solution.
2. What is your typical product delivery time?
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After confirming and committing to a delivery time, we will do our best to deliver on time. For special requirements, we will also ensure continuous and stable product supply for your project through emergency stock arrangements.
3. Do you provide warranty service for your products?
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Yes, most of our equipment comes with a one-year warranty covering major core components, giving you greater peace of mind.
4. How do you ensure product quality?
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All products strictly adhere to a comprehensive quality management system, from raw material inspection, semi-finished product testing, and finished product performance testing, to random sampling before shipment. We control every step to ensure that every piece of equipment meets the required standards.
5. What are the advantages of your equipment?
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Our equipment is known for its high efficiency, stable operation, and high processing accuracy. It is widely used in construction and steel processing industries, meeting diverse production needs.
