Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of High Efficiency Precise Steel Cage Winder in China. If you're going to wholesale high quality High Efficiency Precise Steel Cage Winder made in China, welcome to get quotation from our factory. Customized orders are welcome.
- When it comes to production speed, making rebar cages manually is slow and labor-intensive, with too many steps involved. This CNC rebar cage winding machine runs automatically through the whole process, and daily operation usually only needs a few workers working together. Producing 10 to 20 rebar cages per day is easily achievable. For standard 12-meter cages, production efficiency is several times higher than traditional manual work, helping shorten project schedules and keep construction moving smoothly.
- Finished product quality is much more stable too. With manual work, the spacing between the main rebars and spiral bars usually depends on the worker's experience, so the finished cages can vary quite a bit. But with CNC processing, everything is controlled automatically by the system. The spacing stays even, the cage diameter remains consistent, and the finished rebar cages come out neat, standard, and reliable for project use.
- Precision control is another major advantage. Stirrup spacing is one of the most important parts of rebar cage production. Operators only need to set the parameters in the control system, and the machine automatically controls rotation and movement speed accurately. In actual production, while overall dimensions remain within standard tolerance requirements.
- Traditional manual winding requires overlap joints, which often wastes steel. This machine reduces the need for overlapping connections and can save around 1.5% of rebar material.
The working process is actually pretty easy to understand. The machine mainly works through the cooperation between the fixed disc and the moving rotating disc. First, the main rebars are placed and fixed properly. Then the machine starts rotating, wrapping the stirrup bar around the outside of the main rebars layer by layer while welding at the same time.
The operation is simple too, and workers can learn it quickly. First, the main rebars are inserted through the fixed disc and lined up properly. Then one end of the stirrup bar is welded onto the main rebars for positioning.
After startup, the moving disc rotates while slowly moving backward, guiding the stirrup bar into spiral winding automatically. During the whole process, welding is completed continuously at the same time.
Once the preset cage length is finished, the support frame lowers automatically, and the finished rebar cage can be removed directly. The whole process runs smoothly, saves time, and reduces a lot of manual work.
Customer feedback on the Xuhui CNC Rebar Cage Winding Machine:
"This machine really solved many problems in our rebar cage production process. The CNC control system keeps dimensional errors very small, while cage roundness and stirrup spacing remain accurate and stable, fully meeting engineering inspection standards. The automation level is high, production capacity per shift has increased greatly, and the welding quality is strong and reliable. Finished cages have good rigidity and are not easy to deform. The machine runs smoothly with a low failure rate, and the after-sales service responds quickly whenever needed. It has become a highly efficient production solution for our infrastructure projects."
| Model | XHRJ-3000 |
| Processing range | 600-3000mm |
| Length of steel cage | 12 meters (The equipment can be extended) |
| Wire diameter | 6-14mm |
| Wire winding spacing | 50-500mm |
| Main reinforcement diameter | 12mm-40mm |
| Power supply | 380V 50-60Hz |
| Rated power |
16kw |
| Total quantity | 3500kg |
| Installation dimensions | 16000×4000×2000mm |
| Reel wire laying frame | 1 set, with a load capacity of 2 tons |
With features such as fast processing speed, stable and reliable quality, high-precision control, material savings, versatile production capabilities, and flexible operation, the high-efficiency and precise steel cage winding machine represents a new production model in steel cage processing.
Equipped with advanced systems-including control, walking, power, hydraulic, wire laying, and optional welding systems-it plays an essential role in various construction projects such as expressways, railways, bridges, airports, and water conservancy works.
This equipment not only significantly enhances production efficiency and reduces construction costs, but also improves the overall processing quality of steel cages, providing strong assurance for the smooth execution of engineering projects. It is an indispensable piece of advanced equipment in the construction industry.
