Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of pile foundation steel cage welding machine in China. If you're going to wholesale high quality pile foundation steel cage welding machine made in China, welcome to get quotation from our factory. Customized orders are welcome.
This pile foundation rebar cage welding machine is an integrated, complete construction system that allows customers to flexibly adjust operation according to their actual needs and construction schedules. With this machine, it is easy to produce rebar cages for columns and support beams, as well as various reinforced concrete components and foundation pile rebar cages.
Product Introduction
This pile foundation rebar cage welding machine can automatically fabricate pile cages up to 30 meters in length, making it highly practical for on-site construction needs. According to project requirements, the transverse rebars are first inserted and fixed into the sleeves of the rotating disc. Then, the longitudinal round bars are spirally wound around the transverse rebars, while the machine automatically welds each joint securely.
Once the machine is started, the rotating disc begins to turn, driving the longitudinal round bars to wrap evenly around the transverse rebars. As the disc rotates and gradually moves forward, a complete pile foundation rebar cage is formed in one continuous process.
The entire machine is controlled by an intelligent controller and driven by servo motors, ensuring smooth and stable operation. During processing, a hydraulic support system holds the cage from below, eliminating the need for manual assistance. The welding torch also operates automatically according to preset parameters, significantly reducing labor requirements while improving efficiency and reliability.
Product Display
Production Features
Fully Automated Operation：The entire machine is computer-controlled and operated via a touch screen. Welding is carried out automatically by the welding torch, with no need for manual welding.
Consistent and Reliable Quality： Weld joints are strong and secure, rebar spacing is highly accurate, and all machine movements are well synchronized. The precise spacing of longitudinal rebars also ensures faster and smoother follow-up joint welding.
High Welding Speed：Automatic torch welding completes each weld in about one second, making it three to four times faster than manual welding and significantly boosting productivity.
Easy to Operate：With just a few days of basic training, operators can quickly become proficient in using the equipment.
Customizable to Project Needs：The machine can be customized according to actual site requirements, including double-layer main reinforcement pile cages or designs for joint welding, fully meeting construction demands.
Reduced Labor Requirements：Only one to two operators are needed to run the machine efficiently, greatly easing labor pressure.
Convenient Transport and Installation：Featuring a modular design, the raw material unit, main drive, and conveying system can be disassembled. Each module can be lifted and transported separately, making on-site installation easy and hassle-free.
Production Process
Install the equipment → Insert main rebars → Secure in place → Wrap stirrups → Start welding → Automatic welding → Stop welding
→ Cut stirrups → Separate fixed disks → Loosen main rebars → Move the movable disk → Remove the rebar cage → Lower the hydraulic
support → Reset the movable disk.
Technical Specifications and Configuration
(Example: XHGH-1500 CNC Roll Welding Machine)
Equipment Components
* Main rebar feeding mechanism
* Rotating distribution mechanism
* Circular template rotation mechanism
* Hydraulic automatic support system, hydraulic station, and electrical control system
* Coil rebar pay-off frame (maximum load 2.2 tons)
* Circular template with guide tubes
* Standard tools and accessories
* Dedicated CO₂ shielding welding machine
Technical Parameters
* Processing Range: Rebar cage diameter 200–2500 mm; maximum length 12 m (customizable up to 18/25/30 m)
* Power and Supply: Rated power 25 KW
* Precision and Adjustment: Stirrup spacing adjustable from 50–500 mm, infinitely variable; stirrup wire speed, equipment travel, and rotation speed all adjustable as required
* Total machine weight approximately 12 tons
* Control System: PLC + inverter + touch screen for convenient operation
* Operating Environment: Works normally in temperatures from 0–40°C
FAQ
Q: What is the Service Commitment?
A: 1. We provide clients with a one-year warranty to ensure the machine works well. 2. We maintain a certain inventory level of spare parts, meaning replacements can be sent to you in a timely manner. 3. We offer every client a preferential quotation.
Q: What should I do if the machine has a problem?
A: We respond to emails and phone calls within 24 hours. If parts break due to non-human factors within 12 months, we offer free replacements. If the problem occurs after 12 months, the customer will be responsible for the freight both ways and the cost of replacement parts.
Q: How long is the warranty on your equipment?
A: Our standard warranty period is one year.
