Intelligent Steel Cage Forming Workstation

Intelligent Steel Cage Forming Workstation

Fully automatic steel bar welding workstation
Key technical parameters

Equipment Model: XHQGZ-2500
Total Power: 80KW
Rebar Diameter: Ф6-12mm
Spacing: 70-300mm
Dimensions: 33000*8500*3000mm
Weight: 27000kg
Main Rebar Diameter: Ф18-32mm
Formed Cage Diameter: Ф1050-2500mm
Factory Serial Number: XHQGZ-8698

Xuhui (Shandong) Intelligent Equipment Co., Ltd.
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Description
Technical Parameters

Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of intelligent steel cage forming workstation in China. If you're going to wholesale high quality intelligent steel cage forming workstation made in China, welcome to get quotation from our factory. Customized orders are welcome.

 

 

 

 

Intelligent Steel Cage Forming Workstation

 

As construction industrialization gets more competitive, us engineering folks all want equipment that's "easy to use and efficient." Back in the day, making steel cages meant running around nonstop with manual nesting and welding – we'd always deal with dimensional deviations and material waste. Now, the Intelligent Steel Cage Forming Workstation has upgraded steel cage processing from "tiring manual labor" to "one-click intelligent operation." Integrating mechanics, electrical engineering, hydraulics, and intelligent control, it's a total must-have for modern construction. It also pushes the industry toward digitalization and intelligence – with it on new infrastructure projects, efficiency doubles right away!

 

The "One-Click Smart Tool" for Modern Construction

 

 

 

 

Easy

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Efficient

 

 

 

 

 

Must-Have

 

 

 

 

 

 

 

 

 

 

Equipment Composition & Features

 

 

Our Xuhui Intelligent Steel Cage Forming Workstation may look complex, but at its core, it's 5 "coordinated teammates" with clear roles – no fussy maintenance needed:

 

 
01
 

Intelligent Control System uses a dual-protection setup of industrial computer + PLC, paired with a touchscreen that supports 3D graphical programming. No need to memorize complicated codes – just drag and drop on the screen to map out the steel cage processing path. Even newbies can master it quickly.

 
02
 

Automatic Feeding System split into two devices – main reinforcement arrangement and stirrup feeding. Main reinforcements are automatically aligned neatly, and stirrups are fed by the machine nonstop – no more manual hauling. Saves tons of physical labor!

 
03
 

Forming & Welding System equipped with a team of digital welding torches. Multiple weld spots can be welded simultaneously – no waiting one by one. Welding speed and uniformity are on point, way faster and sturdier than manual welding.

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Core Technical Advantages
 
What makes this Intelligent Steel Cage Forming Workstation so powerful?
Three "hardcore skills" that set it apart:
 

01

 
BIM Model Direct Import
 
No need to manually input piles of parameters! Just import BIM models into the system – it automatically generates the processing path. Press a button to start working, no need to monitor or adjust programs. Saves tons of communication and debugging time.

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Ultra-High Precision Servo System
 
Positioning accuracy reaches ±0.3mm, with repeat positioning error of only ±0.1mm. No matter how many steel cages you make, their sizes are identical – no more one being wide and another narrow.

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Intelligent Sensing & Adaptive Welding
 
The machine has an intelligent sensing system that automatically identifies the thickness and material of steel bars, then adjusts welding parameters accordingly. No more squatting down to tweak settings repeatedly – whether it's thin or thick bars, the welding quality is consistently stable.

 

 

 

 

 

 

 

 

 

 

Process Flow

 

 

Here's a practical example: For a standard Φ1200×12m steel cage, it can produce 30-40 units per shift – 5-8 times more than traditional manual labor! Back then, it took a whole team a full day; now, 1-2 people just need to monitor the screen. It's a total lifesaver for meeting tight deadlines!

 

 

The workstation's entire processing flow is super smooth – no unnecessary manual intervention:

 

Intelligent Nesting

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Automatic Feeding

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Precision Positioning

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Forming & Welding

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Quality Inspection

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Automatic Palletizing

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Last but Not Least: Customized Services Are Available!

 

No matter what special specifications you need – whether it's unique dimensions, complex processes, or project-specific requirements – Xuhui can provide tailor-made solutions! Want to discuss specific parameters, calculate cost savings, or get a custom plan? Reach out directly via the contact information below or the floating window on the right! Our professional team offers one-on-one consultation – we'll explain all the details thoroughly, ensuring you use the equipment with total ease and confidence!

 

 

 

 

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