Fully Automatic Steel Cage Workstation

Fully Automatic Steel Cage Workstation

Fully automatic steel bar welding workstation
Key technical parameters

Equipment Model: XHQGZ-2500
Total Power: 80KW
Rebar Diameter: Ф6-12mm
Spacing: 70-300mm
Dimensions: 33000*8500*3000mm
Weight: 27000kg
Main Rebar Diameter: Ф18-32mm
Formed Cage Diameter: Ф1050-2500mm
Factory Serial Number: XHQGZ-8698

Xuhui (Shandong) Intelligent Equipment Co., Ltd.
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Description
Technical Parameters

 

 

 

 

 

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Fully Automatic Steel Cage Workstation

 

Engineers no longer have to struggle with steel cages! As soon as the Fully Automatic Steel Cage Workstation hits the scene, it delivers a "revolutionary upgrade" to steel bar processing. This is a major innovation in the modernization of the construction industry, fundamentally solving all the pain points of manual processing!

 

Our Xuhui Fully Automatic Steel Cage Workstation is extremely reliable. This type of workstation usually consists of modules such as a CNC steel bar straightening and cutting machine, automatic bending machine, main reinforcement positioning device, stirrup winding and welding system, and finished product conveying platform. What's even more impressive is that the entire process is controlled by a computer control system as the "general commander," with seamless connection between processes. From feeding raw steel bars to producing finished steel cages, there's hardly any manual intervention – either it's unmanned operation, or just 1-2 people to keep an eye on things. Efficiency doubles instantly, and every steel cage has consistent quality – no more worrying about fluctuations "depending on workers' skills"!

 

 

 

 

 

 

 

 

 

 

 
 
Working Principle

 

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Main Reinforcement Positioning & Welding:

First, Build a Solid Frame

 

The CNC system acts as the "commander," directing robotic arms and positioning devices to place each main reinforcement precisely in its designated spot. Once aligned neatly, the welding torches immediately move in to fix them. A stable circular steel cage frame is built in no time, with deviations practically negligible.

 

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Stirrup Winding & Welding:

Then, "Dress" the Frame in "Armor"

 

After the main reinforcement frame is set, the steel cage starts rotating at a steady speed. The stirrup winding machine works simultaneously, wrapping stirrups evenly around the main reinforcements one circle at a time. When reaching each intersection, the welding device automatically ignites to weld the stirrups and main reinforcements firmly together. The end result is a circular cage that's both perfectly round and rock-solid.

 

 

 

 

 

 

 

 

 

 

 

Application Scenarios

 

Our Fully Automatic Steel Cage Workstation has long been a hot commodity in infrastructure projects: bridge pile foundations rely on it for stable frameworks, subway tunnels use it for support structures, and building foundation pit support can't do without it. It handles perfectly any project that needs steel cages! As China's infrastructure construction continues and construction industrialization becomes more competitive, the demand for this equipment is skyrocketing!


Future development trends – it's becoming more "intelligent," "flexible," and "eco-friendly"

Future
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    In short, this Fully Automatic Steel Cage Workstation is the "technical benchmark" for steel bar processing in the construction industry. Its popularization will not only take project efficiency, processing precision, and environmental standards to new heights but also drive the upgrading and transformation of the entire industry. The development space for such high-end construction equipment will definitely grow wider, and engineers will work more and more effortlessly!

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    Whether you're working on bridges, subways, or foundation pit support projects – even if you have special specifications or custom process requirements, we can provide tailor-made solutions! Want to chat about specific parameters, calculate labor cost savings, or discuss a custom plan? Reach out directly via the contact information below or the floating window on the right! Our professional team will walk you through all the details one-on-one, ensuring you use the equipment with complete peace of mind and ease!

     

 

 

 

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