Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of double-head bending center in China. If you're going to wholesale high quality double-head bending center made in China, welcome to get quotation from our factory. Customized orders are welcome.
The bending center features a dual-head design and synchronous processing technology, allowing multiple steel bars to be processed simultaneously. The transmission components are tightly connected through precision gear racks and are combined with closed-loop servo motor control. This not only ensures high accuracy and stability but also significantly improves steel bar processing efficiency.
Scope of Application and Product Highlights
Our equipment has an exceptionally wide range of applications! It is mainly used for efficiently processing rebar with diameters from 10 to 32 mm in construction projects. For large-scale projects like bridges, high-speed rail, and subways, where symmetrical rebar components need to be produced in bulk, this machine is the perfect choice.
High-speed railway projects
Metro (subway) projects
Bridge projects
Whether it's U-shaped or L-shaped rebar, or more complex shapes like stirrups, it can bend them with high precision, fully meeting the diverse structural requirements of different projects. Compared to traditional single-head machines, it can easily handle high-intensity workloads while ensuring excellent product consistency, making it a direct replacement for older equipment.
Machine Exhibition & Finished Rebar Products
Super Practical Product Features
1. No need to customize molds; special hook-shaped stirrup patterns can be formed in one step. This not only saves on mold costs but also greatly improves work efficiency!
2. Our machine has exclusive technical advantages, and we can easily process arc-shaped rebar that other manufacturers can't handle!
3. Fully CNC-operated with a modular input mode, even beginners can quickly get the hang of it.
4. The upgraded model can process rebar up to 32mm in diameter, making it a leading technology in the industry!
5. With precise servo PLC control and computer programming, hundreds of rebar patterns can be stored in the system and accessed whenever needed.
6. The output is truly impressive! One operator can process an average of 6,000 pieces of rebar per day, equivalent to the work of 22 workers. The production capacity is more than 10 times that of traditional equipment, significantly reducing labor costs!
Equipment Composition
The configuration of our equipment is truly solid and reliable, giving users complete peace of mind:
- The electrical control system adopts the well-established domestic WEIDA system and is equipped with a touchscreen interface, making operation simple and maintenance easy. The control programs are specially designed for on-site construction use, making them highly practical.
- The CNC bending head is developed based on Italian technology and, together with branded drive units, enables fully automatic bending. With dual bending heads working simultaneously, it delivers high output and excellent accuracy while significantly reducing labor requirements.
- The material support rack can carry over 2 tons of material; the air compressor is a matched Taiwan-brand product; the automatic traveling system is equipped with two sets of branded drives and uses high-precision rack-and-pinion meshing transmission to ensure more accurate rebar dimensions, combined with stable and reliable rails; the bending molds are made of precision-cast high-carbon alloy steel and, after quenching treatment, offer excellent wear resistance and fatigue resistance.
Operation Guidelines
First, before starting the machine, check that all components are securely connected and functioning properly. Once everything is confirmed to be in good condition, switch on the power and wait for the equipment to complete its self-check.
Next is parameter setup. According to the rebar specifications, required bending angles, and other parameters, accurately enter the relevant data on the control panel. This step is critical-incorrect parameters will result in non-compliant bending results.
Then you can begin feeding the material. Place the rebar smoothly and properly on the feed rack, making sure it is straight and free from twisting. Press the feed button to allow the rebar to be slowly fed into the bending center.
During the bending process, pay close attention to the operation. If you notice incorrect bending angles, abnormal conditions, or unusual noises, immediately press the stop button, identify the issue, adjust the parameters, or resolve the fault before continuing.
After bending is completed, carefully remove the finished rebar and place it in the designated area. Then clean any rebar debris from the equipment to prepare for the next operation.
When operating the CNC rebar bending center, always prioritize safety. Wear appropriate protective equipment and follow standard operating procedures. This not only improves efficiency but also ensures personal safety.
