Steel Pipe Cutting and Tapering Machine

Steel Pipe Cutting and Tapering Machine

Multi-Station Mold Integration: A single machine integrates punching, diameter reduction, and tip forming functions. Mold change time is ≤5 minutes, supporting synchronous processing of 4–8 holes (hole diameters Φ5–50mm).
High-Frequency Heating Module (Optional): For high-hardness materials (e.g., titanium alloys), localized heating to 800–1000°C upgrades cold shrinkage to hot precision forming. Surface finish reaches Ra1.6μm, effectively preventing cracking.
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Description
Technical Parameters

Xuhui (Shandong) Intelligent Equipment Co., Ltd. is one of the leading manufacturers and suppliers of steel pipe cutting and tapering machine in China. If you're going to wholesale high quality steel pipe cutting and tapering machine made in China, welcome to get quotation from our factory. Customized orders are welcome.

 

Product Technology

 

Intelligent Mold Design

Multi-Station Mold Integration: A single machine integrates punching, diameter reduction, and tip forming functions. Mold change time is ≤5 minutes, supporting synchronous processing of 4–8 holes (hole diameters Φ5–50mm).

High-Frequency Heating Module (Optional): For high-hardness materials (e.g., titanium alloys), localized heating to 800–1000°C upgrades cold shrinkage to hot precision forming. Surface finish reaches Ra1.6μm, effectively preventing cracking.

 

Efficient Material Handling Technology

Intelligent Material Arrangement Algorithm: Automatically optimizes cutting plans based on pipe length, achieving a waste rate of ≤1% and material utilization of up to 99%.

Automatic Lubrication and Cooling: A cutting fluid circulation system provides precise cooling, extending mold life to 800,000 cycles. Guide rails are regularly lubricated to minimize wear.

 

Environmental Protection and Safety Processes

Fully Enclosed Splash-Proof Design: Iron filings are automatically collected via spiral channels. The oil mist separation system has a filtration efficiency of 95%, meeting ISO 14001 environmental standards.

Military-Grade Structural Welding: The main frame is fully welded with Q345B steel plates, offering strong impact resistance and a service life exceeding 15 years.

 

Product Selling Points

 

High Efficiency and Integration, Cost Reduction and Productivity Gains

Dual-Process Integration: A single machine handles both hole cutting and tip reduction, eliminating multiple equipment steps, tripling efficiency, saving 3 workers per shift, and reducing annual labor costs by 200,000–300,000 yuan.

Multi-Tube Synchronous Processing: Supports simultaneous processing of 4–6 tubes, with a single-shift output of up to 2,000 pieces (Φ50mm tubes), ideal for large-scale orders.

 

High Precision for High-End Applications

Micron-Level Accuracy: Hole spacing error is ±0.1mm; tip diameter error is ±0.2mm-suitable for stringent requirements in oil pipelines and aerospace ducts.

AI Visual Calibration: Automatically compensates for clamping deviations. The yield rate reaches ≥99.5%, minimizing rework and material waste.

 

Structural Design

High-Rigidity Frame: Constructed from Q345B steel plate with a fully welded, dual-column design. It withstands impact loads up to 10 tons, ensuring long-term operational stability.

Modular Components: Features a quick-change mold system, split guide arms, and independent hydraulic stations, enabling rapid maintenance and functional upgrades.

 

Steel pipe cutting and tapering machineIntelligent Configuration

Adaptive Control: Automatically adjusts stamping parameters based on material hardness (HB150–400) and wall thickness, preventing overloads or undervoltage conditions.

Data Management: Automatically records processing parameters, output statistics, and fault logs. Supports data export to USB flash drives or cloud synchronization.

 

Safety Protection

Comprehensive Safety Measures: Fully enclosed IP54-rated protective cover, paired with infrared safety grating, compliant with CE/OSHA safety standards.

Emergency Brake and Overload Protection: Equipped with an emergency stop button and overload safety system, significantly reducing the risk of work-related injuries.

 

Environmental Protection Performance

 

Energy-Saving Technology

Servo Drive System: Reduces energy consumption by 40%–50% compared to traditional hydraulic presses. Average daily power consumption is 30–80 kWh (based on 10 hours of operation).

Energy Recovery Technology: During braking, kinetic energy is recovered and converted to electricity, improving overall energy efficiency by 15%–20%.

 

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