Question: What are the main functions of the sawing thread grinding production line?
Answer: This production line is a complete set of automated equipment for steel bar processing, capable of achieving integrated processing of steel bars from raw material sawing and cutting, thread threading to end grinding. Through the linkage of each process by the numerical control system, it replaces the traditional manual step-by-step operation, allowing the entire process of steel bar processing to be carried out without manual transportation, and directly output finished steel bars that meet the standards.
Question: Can the use of this production line improve processing efficiency?
Answer: Yes! Compared with manual single-piece operation, the production line can process 80 to 120 steel bars (with diameters ranging from 12 to 32mm) per hour, increasing efficiency by 4 to 6 times. It can operate continuously for 24 hours, especially suitable for the batch processing requirements of steel bars in large-scale infrastructure projects, significantly shortening the construction period.
Question: What improvements are there to the processing quality?
Answer: The sawing accuracy is controlled within ±1mm, the fullness of the threading tooth profile is over 98%, and the end after grinding has no burrs and high flatness, fully complying with the GB/T 1499.2-2018 standard. Avoid problems such as dimensional errors and unqualified threading during manual operation, and reduce the rework rate.
Question: Can production costs be reduced?
Answer: Yes. On the one hand, it reduces the labor cost of 3 to 5 workers. On the other hand, the wear and tear of saw blades during sawing is reduced by 30%, and the recycling of threading fluid saves 60%. The overall processing cost can be reduced by 20% to 30%.
Question: Is the operation difficult? What kind of workers is it suitable for?
Answer: Simple operation! Workers can start working after 1-2 days of training. After setting parameters such as the specifications and lengths of the steel bars through the touch screen, the production line automatically completes all processes without the need for professional technicians. It is also equipped with safety devices such as emergency stop buttons and guardrails to reduce operational risks.
Question: What auxiliary role does it play in project management?
Answer: The production line is equipped with a built-in data recording function, which can statistically record the processing quantity, specifications and other information in real time, facilitating the project to calculate the material usage. Moreover, there is no dust splashing during the processing (equipped with a dust removal system), which meets environmental protection requirements and helps with the acceptance of civilized construction on the construction site.